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Borouge Pte LtdBorouge Pte Ltd 1
Dongsung ChemicalDongsung Chemical 2
Dow-MitsuiDow-Mitsui 3
FPC Formosa Plastics CorporationFPC Formosa Plastics Corporation 1
Haldia Petrochemicals LtdHaldia Petrochemicals Ltd 8
Hanwha Solutions ChemicalHanwha Solutions Chemical 4
Hanwha Total Energies PetrochemicalHanwha Total Energies Petrochemical 7
HMEL - HPCL-Mittal Energy LimitedHMEL - HPCL-Mittal Energy Limited 13
IOCL - Indian Oil Corporation LimitedIOCL - Indian Oil Corporation Limited 3
Jiangsu Daoming Chemical Co LtdJiangsu Daoming Chemical Co Ltd 2
LG ChemLG Chem 8
Lotte ChemicalLotte Chemical 4
LyondellBasell Industries NVLyondellBasell Industries NV 1
Marcopolo International LLCMarcopolo International LLC 2
Nouryon Functional ChemicalsNouryon Functional Chemicals 8
ONGC Petro Additions LtdONGC Petro Additions Ltd 14
Reliance Industries LimitedReliance Industries Limited 19
SabicSabic 1
Sipchem - Saudi International PetrochemicalSipchem - Saudi International Petrochemical 8
SK Functional PolymerSK Functional Polymer 6
The Dow Chemical CompanyThe Dow Chemical Company 3
TPI Polene Public Company LimitedTPI Polene Public Company Limited 3
VersalisVersalis 4
Lotte Chemical EVA VA600
Functional Features & Technical Authority
- 28%-VA-Adhesive: High polarity delivers strong adhesion to paper, cardboard, plastic, leather, fabric, and metal—no tie-layer needed.
- 6-MFI-Balanced: Optimal melt index ensures efficient HMA extrusion, stick production, and cartridge filling.
- Antioxidant-Built: Built-in antioxidant additive protects against oxidative degradation, extending shelf life and ensuring stable performance.
- Processable-Excellent: Superior flow and compatibility with tackifying resins, waxes, and additives for robust HMA formulations.
- Autoclave-Made: Manufactured via ExxonMobil’s autoclave process for consistent, premium HMA resin quality.
- Uniform VA/MI: Guarantees batch-to-batch consistency and reliable adhesive properties.
- Strict Contaminant Control: Low gel level for defect-free, clean adhesive compounds.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, ASTM D1248/D1706, D638, D1505, D2240, D1238, D1525; non-hazardous, quality assured.
Applications
Hot Melt Adhesive Formulations (Primary):
VA600 is optimized for HMA glue sticks, cartridge adhesives, packaging adhesives (carton sealing, edge banding, lamination), and assembly adhesives for footwear, furniture, and product assembly. Its 28% VA and balanced MFI 6.0 provide excellent wetting, strong bonds, and reliable flow in both manual and automated systems. The antioxidant package ensures adhesives remain stable and effective during extended storage and use.Composite & Lamination Adhesives:
Ideal for composite bonding, film lamination, and thermal lamination in multi-layer packaging or industrial assembly. VA600’s processability and adhesion properties enable robust, defect-free laminates.Specialty Adhesive Applications:
Supports custom HMA formulations, flexible packaging adhesives, and industrial assembly where stability, shelf life, and consistent performance are critical.Key Application Bullets:
- HMA glue sticks, cartridges
- Packaging adhesives, carton sealing, edge banding
- Assembly adhesives for footwear, furniture, products
- Composite bonding, film/thermal lamination
- Flexible packaging, specialty bonding
Lotte Chemical EVA VA800
Functional Features & Technical Authority
- 28%-VA-Adhesive: High polarity ensures strong adhesion to paper, cardboard, plastic, leather, fabric, and metal—no tie-layer needed.
- 20-MFI-Ultra: Ultra-high melt index enables extrusion 3–4x faster than standard HMA EVA, ideal for rapid stick and cartridge production.
- Flow-Agent: Built-in free flow agent guarantees smooth, uninterrupted extrusion at maximum speed, reducing downtime and pressure.
- Antioxidant-Protected: Antioxidant additive provides thermal stability, preventing oxidative degradation and extending shelf life.
- Autoclave-Premium: ExxonMobil autoclave process ensures consistent, premium quality and batch-to-batch reliability.
- Uniform VA/MI: Delivers consistent adhesive performance and quality across high-speed production.
- Strict Contaminant Control: Low gel level for defect-free, clean adhesive compounds even at rapid throughput.
- Regulatory Compliance: Conforms to FDA 21 CFR 177.1350, ASTM D1238/D1505/D2240/D1525, ISO 9001/14001/TS16949, and automotive standards.
Applications
Lotte EVA VA800 is optimized for fast-extrusion hot melt adhesive sticks, rapid cartridge adhesives, high-speed packaging adhesives (carton sealing, edge banding, lamination), rapid assembly adhesives, and automotive mat coating. Its 28% VA and ultra-high MFI 20 enable rapid, efficient production with strong, reliable bonds in both manual and automated systems. The free flow agent and antioxidant package ensure adhesives remain stable and effective during extended storage and high-speed use.Automotive & Coating Applications:
Perfect for automotive mat coating, high-end automotive adhesives, and specialty coating/lamination where fast processing and strong adhesion are critical.Specialty & Industrial Applications:
Custom fast-extrusion HMA formulations, flexible packaging adhesives, industrial assembly, and rapid lamination in high-speed manufacturing environments.Key Application Bullets:
- Rapid HMA sticks, cartridges
- Fast packaging, carton sealing, edge banding
- Automotive mat coating, high-end adhesives
- Assembly adhesives (footwear, furniture)
- Specialty coating, flexible packaging, industrial assembly
Lotte EVA LVS430
Processing Guidelines
- Foam Molding: 1–3% blowing agent (azodicarbonamide or CO₂); mold at 160–180°C; density 40–150 kg/m³
- Injection/Sheet Molding: Barrel 150–180°C; MFI 2.0 ensures smooth cavity fill, minimal defects
- Extrusion: Tubes, strips, profiles; process at 150–180°C; avoid >190°C
- Best Practices: Keep material dry, avoid excessive residence time, regular purging
Performance Advantages
- Foaming: Uniform expansion, fine cell structure, minimal voids—critical for comfort and durability
- Mechanical: High tensile strength (260 kgf/cm²), elongation (~750%), 92 Shore A hardness
- Temperature: Low melting point (86°C) reduces energy use, shortens cycle times
- Chemical/Environmental: Resistant to oxidation, UV, ozone, common chemicals; flexible to -40°C
Applications
Foam Shoes & Midsoles (60% Market Share)
- Compression/injection molded EVA soles, midsoles, slippers, sandals, orthopedic insoles
- Delivers lightweight, resilient, and comfortable foam with uniform cell structure
- Used by leading Indian footwear brands and contract converters
Foam Sheets & Cushioning (20% Market Share)
- Sports/yoga mats, protective packaging, equipment padding, insulation, anti-fatigue mats
- Enables precise density control, excellent resilience, and long-term durability
Injection & Sheet Molding (15% Market Share)
- Flexible connectors, grips, appliance covers, vibration dampers, soft enclosures, gaskets
- Supports complex, high-precision geometries and clean melt behavior
Hot-Melt Adhesives & Compounds (3% Market Share)
- Base resin for hot-melt adhesives, custom EVA blends, color/formulation masterbatches
- No slip/antiblock additives for maximum compounding flexibility
Wire & Cable Coating (2% Market Share)
- Cable jacketing, insulation layers, flexible control cables for industrial/cold-climate use
- Maintains flexibility down to -40°C and resists oxidation/UV/ozone
Lotte EVA LVS520
Functional Features & Technical Authority
- High VA Content (22% VA): Delivers exceptional softness, elasticity, and comfort-outperforming standard 18–19% foam EVAs for premium feel and flexibility.
- Optimized MFI (3.0): Supports controlled foam mixing, uniform additive dispersal, and easy flow in injection and sheet molding equipment, reducing defects and boosting productivity.
- Fine-Cell Foamability: Proprietary process ensures fine, uniform cell structure for lightweight, soft, and resilient foam products.
- Low-Temperature Processing: Melt temperature of 79 °C and Vicat 53 °C allow for energy-efficient, thermally gentle processing-preserving material integrity and additive performance.
- Soft Yet Durable: Shore A 78 and 750% elongation provide a cushioned feel with robust mechanical support, resisting cracking and fatigue over repeated use.
- Excellent Mechanical Strength: Maintains tensile strength (200 kg/cm²) and flexibility even after crosslinking and foaming, ensuring long-term durability in footwear and cushioning.
- Versatile Processing: Readily processable in kneading, milling, injection, and sheet molding setups-compatible with standard equipment and a wide range of foam formulations.
- Consistent Quality: Lotte Chemical’s global pedigree ensures batch-to-batch reliability, traceability, and regulatory compliance.
Applications
Foam Shoe Soles & Footwear Components:
LVS520 is the benchmark for soft, comfortable EVA foam shoe soles, insoles, and footbeds-delivering superior cushioning, flexibility, and impact absorption for casual, comfort, and recreational footwear. Its high VA content ensures a plush, premium feel while maintaining structural support.Injection Molding & Sheet Molding:
Ideal for injection-molded EVA parts (grips, handles, decorative elements) and sheet-molded foam products (custom foam sheets, thermoformed pads, blocks). LVS520’s MFI 3.0 allows for smooth flow and easy coloring, supporting complex shapes and detailed parts.Cushion Products & Protective Padding:
Perfect for sports equipment padding, industrial cushioning, protective packaging, mats, and playground surfaces. Fine-cell foam structure and high elongation enable effective impact absorption and comfort.General EVA Foam & Industrial Compounds:
Adaptable for custom foam formulations, general foam sheets, blocks, and as a modifier resin to boost softness and flexibility in blends for technical and consumer applications.Key Application Highlights:
- EVA foam shoe soles, insoles, footbeds, sandals, slippers
- Injection-molded EVA parts and foam sheets
- Cushion pads, sports/protective padding, comfort layers
- Custom foam blocks, industrial compounds, modifier resin
Lotte EVA VS430
Functional Features & Specs - Why VS430 Sets the Standard
- 19%-VA-Foam: 19 wt% VA delivers extra softness and elasticity vs. standard 18% grades-preferred for high-comfort footwear and resilient foam wheels.
- 2.5-MFR-Versatile: Melt flow rate of 2.5 g/10 min (190°C/2.16 kg, ASTM D1238) enables easy processing across foam molding, injection, and compounding.
- Autoclave-Engineered: Produced by advanced autoclave process for uniform bead foaming and reliable mechanical performance batch-to-batch.
- Soft-Tough-Balance: Tensile ≈ 19.1 MPa, elongation ≈ 740%, Shore D 34-delivers the ideal mix of comfort, flexibility, and durability for Indian market needs.
- Multi-Industry: Proven in shoe soles, cross-linked foam buggy wheels, injection parts, hot-melt adhesives, hoses, and cable base resins.
- Density: 0.939 g/cm³ (ASTM D1505)-lightweight yet robust for demanding applications.
- Thermal Profile: Melting temp 84°C, Vicat softening 61°C-well-suited for all standard EVA foam and injection processes.
Applications - Where VS430 Excels
Shoe Soles & Footwear Foam
- Regions: Delhi-NCR, Gujarat, Tamil Nadu, Maharashtra
- Uses: Soles, midsoles, slippers, sandals, cross-linked EVA footbeds
- Why: 19% VA = softer, more elastic foam vs 18% grades; MFR 2.5 for easy molding; 19 MPa tensile, 740% elongation for comfort + durability
Cross-Linked Foam & Foam Wheels
- Uses: Buggy/stroller wheels, trolley wheels, cross-linked EVA blocks
- Why: High VA and elongation for resilience; bead foaming for closed-cell, firm-yet-flexible wheels
Injection Molded Soft Parts
- Uses: Grips, handles, soft-touch molded components
- Why: MFR 2.5 for smooth injection; Shore D 34 for robust softness; reliable in varied climates
Hot-Melt Adhesives & Coatings
- Uses: EVA hot-melt adhesives, sealable coatings
- Why: 19% VA for tackifier compatibility; mechanical strength for demanding bonds
Flexible Hoses & Cable Base Resin
- Uses: Flexible hoses, inner semiconductive cable compounds
- Why: Toughness and flexibility for bending, impact, and vibration; aids filler dispersion
LyondellBasell PPCP Moplen EP546U
Functional Features
Moplen EP546U stands out for its processability and mechanical balance. The high MFI supports rapid mould filling and lightweight design in thin-wall containers, while nucleation technology ensures consistently short cycle times and minimal warpage. The grade’s stiffness-impact balance allows it to perform in both rigid and semi-flexible applications. Antistatic properties prevent dust attraction and support hygiene in food and medical packaging. Its compliance with global food-contact standards enables safe use in regulated markets.Applications & Industry Insights
Thin-Wall Packaging & Food Containers
Moplen EP546U is engineered for high-speed production of thin-wall tubs, yoghurt pots, and margarine containers. Its high flow ensures rapid, complete mould filling, while antistatic and nucleation technologies deliver glossy, rigid, and hygienic packaging. The grade’s dimensional stability supports snap-fits and lightweight designs, making it a preferred choice for food and dairy packaging.Housewares & Rigid Containers
Houseware manufacturers leverage Moplen EP546U for kitchenware, storage solutions, and opaque containers. Its stiffness-impact balance provides durability and resistance to everyday use, while nucleation reduces shrinkage and improves part consistency in multi-cavity moulds.Sports, Leisure, and Toys
The grade’s mechanical performance and processability make it suitable for sports equipment, toy components, and leisure products, where safety, impact resistance, and visual appeal are critical.Performance Advantages
Compared to non-nucleated or lower-MFI PPCP, Moplen EP546U offers higher output, shorter cycles, and superior surface quality in thin-wall and complex mouldings. Its antistatic and nucleated formulation sets it apart from competitors like Borouge BJ368MO and Reliance B650MN, especially for food packaging and hygiene-sensitive applications.Compliance & Documentation
Moplen EP546U complies with EU 10/2011 and FDA food-contact requirements, with positive lists for all additives. Each batch is supplied with a Technical Data Sheet (TDS), Safety Data Sheet (SDS), Certificate of Analysis (COA), and regulatory compliance letters on request. Converters are responsible for verifying final article compliance under their specific use conditions.Packaging & Storage
Supplied in robust 25 kg bags, Moplen EP546U should be stored dry and protected from dust and sunlight to preserve material quality. JITSY ensures pan-India logistics, reliable stock, and export-ready documentation for global buyers.Marpol EVA 1802
Functional Features & Specs - Why EVA 1802 is a Trusted Authority
- 18%-VA-Standard: 18 wt% VA - the classic shoe compound and packaging film composition, balancing flexibility and adhesion.
- 2-MFR-Balanced: Melt flow rate 2.0 g/10 min (190°C/2.16 kg, ASTM D1238) - ideal for compounding, film, and foam processing.
- Low-Temp-Resistant: Brittleness below -76°C, service range down to -80°C - remains flexible in cold-chain, winter, and freezer uses.
- High-Elasticity: Excellent elasticity and cushioning, with high shock absorption and comfort for footwear and packaging.
- Compound-Friendly: Designed for universal EVA compounding - blends well with fillers, rubbers, and other polymers.
- Mechanical Authority: Film yield tensile 41 MPa (MD), dart impact ≈606 g, elongation at yield 410-560% - top-tier for packaging and shoe bases.
- Environmental & Chemical Resistance: Stable across temperatures, with good resistance to chemicals and external impacts.
- Global Certification: Supported by MARPOL/Marco Polo datasheets and international distributor data, making it a reference EVA for technical buyers.
Applications - Where EVA 1802 Excels
Shoe Compounds & Footwear Components
- Regions: Delhi-NCR, Gujarat, Maharashtra, Tamil Nadu
- Uses: Shoe-sole EVA compounds, outsoles, midsoles, insoles, pads, cushioning
- Why: 18% VA, 2.0 MFR, high elasticity and shock absorption - perfect for comfort, durability, and all-weather performance
Films & Flexible Packaging
- Uses: Blown/cast EVA films, flexible packaging, lamination layers, co-extruded film structures
- Why: High mechanical and impact performance, low-temp flexibility, and reliable sealability
Foam & EVA Foam Products
- Uses: Foam sheets, blocks, pads, sports and protective goods, footwear-adjacent foam products
- Why: Good elasticity, low-temp resistance, and shock absorption for cushioning and impact protection
General EVA Compounds & Industrial Uses
- Uses: Base for EVA compounds, modifiers for PE blends, automotive, construction, and consumer goods
- Why: Universal, reliable, and compound-friendly with high mechanical stability
Marpol EVA 802
What Is Marpol EVA 802?
Marpol EVA 802 (MARPOL® EVA 802) is a low-vinyl acetate (8.7%) ethylene-vinyl acetate copolymer film resin engineered for blown and cast film extrusion. Distributed globally by Marco Polo International, Marpol EVA 802 is designed for high-clarity, high-impact, and high-sealability film structures, especially for food and meat packaging. Its unique balance of clarity, toughness, and low seal-initiation temperature makes it a preferred choice for Indian flexible packaging converters, meat packers, and industrial film producers.Functional Features & Technical Detail
- 7% VA Content: Delivers the ideal balance of flexibility, toughness, and sealability for food films.
- Excellent Impact Strength: High dart drop and tear resistance for robust, abuse-resistant packaging.
- Superior Heat Sealability: Low seal-initiation temperature and strong hot-tack, outperforming LDPE in seal reliability.
- High Clarity, Low Haze: Gloss ~88, haze ~1.5% for attractive, transparent packaging.
- Consistent Processing: MI ~2 g/10 min for stable blown/cast film extrusion and good bubble stability.
Applications
Marpol EVA 802 is trusted by Indian and global film producers for:- Meat and Food Packaging Films: Mono- and multi-layer films for fresh and processed meat, cheese, and chilled foods. Offers high dart impact, reliable seals, and excellent clarity for product visibility.
- Coextruded PE/EVA Films: Used as a sealant layer over LDPE/LLDPE base films, Marpol EVA 802 brings lower seal-initiation temperature, better hot-tack, and improved abuse resistance.
Nouryon DCP Perkadox 14‑40B
Functional Features & Technical Detail
- 40% Active BIPB (Smell-Free Peroxide): Ensures efficient crosslinking in rubbers and polyolefins at lower peroxide loadings with minimal odor—a key advantage over traditional DCP.
- Carrier-Based Formulation: Off-white powder/granules improve flow, reduce dusting, and make dosing safer and more accurate compared to pure dicumyl peroxide.
- Bifunctional Peroxide Chemistry: Efficiently crosslinks NR, EPDM, HNBR, FKM, CPE, EVA, and other elastomers outperforming generic DCP in scorch safety.
- Excellent Scorch Safety: Allows longer mixing times and one-step processing for many compounds, reducing production complexity versus dicumyl peroxide systems.
- Proven Processing Window: Well-documented curing and safe processing temperatures for robust, reproducible results in Indian manufacturing environments.
- Low Odor, High Performance: Ideal for indoor processing, worker comfort, and compliance with Indian workplace safety standards.
Applications
Nouryon Perkadox 14‑40B (BIPB crosslinking agent) is trusted by Indian and global processors for:- Rubber Crosslinking & Vulcanization: Used in natural rubber, EPDM, HNBR, FKM, and specialty elastomers for automotive hoses, seals, gaskets, and under-the-hood parts. Outperforms traditional DCP in scorch safety and odor control.
- Polyolefin & EVA Crosslinking: Key for XLPE cable insulation, EVA/PE foam, footwear soles, and thermoplastic elastomer (TPE) parts—delivering superior heat, compression set, and mechanical strength with reduced smell compared to dicumyl peroxide.
- Industrial & Automotive: Enables high-performance hoses, rollers, and technical rubber articles across Delhi NCR, Mumbai, and Ahmedabad manufacturing hubs.
- Wire & Cable Insulation: Crosslinks PE and EVA in insulation and jacketing for enhanced thermal and chemical resistance—a smell-free alternative to DCP-based systems.
Related Products & Technical Alternatives to DCP
Other Nouryon Smell free Dicumyl Peroxides
Beyond Perkadox 14‑40B, Nouryon offers several related peroxides for rubber and polyolefin crosslinking:- Perkadox 14‑EP40: Granular 40% BIPB formulation (smell-free alternative to DCP) with similar application range.
- Perkadox BC‑40B/BC‑40BD: 40% dicumyl peroxide (DCP) formulations on inert carrier for traditional crosslinking.
Complementary Additives for Rubber & Polyolefin Compounds
Perkadox 14‑40B is typically used in combination with:- Fillers and reinforcing agents (e.g., carbon black, silica) for mechanical tuning.
- Antioxidants and stabilizers to protect peroxide-cured polymers against thermal and oxidative degradation.
- Plasticizers, co-agents, and processing aids that refine flow, cure density, and surface finish in final parts.
Nouryon DCP Perkadox BC‑FF
- A crosslinking agent for natural and synthetic rubbers (EPDM, EPR, silicone), polyolefins (PE, EVA), and thermoplastic elastomers.
- A polymerization initiator for styrene and styrenic copolymers.
- A key additive in EVA/PE foam, wire & cable, and molded rubber/plastic parts.
Key Features and Benefits
- High purity (≥99%) for consistent cure and crosslinking.
- Crystalline, free-flowing form for easy dosing and dispersion.
- Versatile initiator/crosslinker for rubbers, polyolefins, and styrene (co)polymers.
- Excellent scorch safety and moderate cure rate for safe processing.
- Brand assurance from Nouryon, a global leader in organic peroxides with local production in India.
Functional Features (Technical Highlights)
- Consistent Assay: ≥99% purity and active oxygen content.
- Controlled Bulk Density: 660–705 kg/m³ for predictable mixing.
- Optimized Decomposition: Reliable half-life and activation energy for process safety.
- Multi-Industry Approval: Used in rubber, plastics, cables, footwear, and foam.
- India-Ready Compliance: Supplied with TDS/SDS, regulatory support, and local logistics.
Applications
Nouryon DCP Perkadox BC‑FF is trusted by Indian and global manufacturers for:- Rubber Vulcanization: Crosslinking natural rubber, EPDM, EPR, and silicone for automotive, footwear, and industrial use.
- Polyolefin Crosslinking: Creating crosslinked PE/EVA foams, wire & cable insulation, and heat-resistant parts.
- Styrene (Co)Polymerization: Initiating polymerization in mass styrene and copolymer processes.
- EVA/PE Foam Production: Enhancing resilience, durability, and thermal stability in footwear and sports goods.
- Automotive & Infrastructure: Used in molded seals, gaskets, pipes, and high-performance profiles.
Nouryon Expancel 031 DU 40
Functional Features & Technical Authority
Expancel 031 DU 40 is engineered for:- Dry, unexpanded microspheres: Free-flowing powder for easy dosing and uniform dispersion.
- Low expansion onset: Expands from as low as 80 °C, ideal for low-to-medium temperature processes including textile screen printing and puff printing inks.
- 40 µm expanded particle size: Delivers smooth surfaces, fine cell structure, and controlled texture in coatings, ceramics, and 3D effect inks.
- Very low expanded density: Achieves substantial weight reduction and material savings per unit volume.
- Closed-cell, compressible structure: Improves insulation, cushioning, impact resistance, and acoustic damping.
Applications & Industry Use
Expancel 031 DU 40 is widely applied in:- Thermoplastics & PVC Plastisols: Enables lightweight, flexible parts with fine, uniform cell structures for automotive, appliance, and industrial plastics. Reduces density and enhances insulation and impact resistance.
- Underbody Coatings, Paints & Inks: Used in automotive underbody coatings, high-build paints, and especially in puff printing inks for textiles and 3D effect screen printing inks. Delivers density reduction, matting, texture control, and the signature raised “puff” or 3D tactile effect for fashion and branding applications.
- Adhesives, Sealants, Putties & Porous Ceramics: Lowers density, improves gap-filling, reduces shrinkage and cracking, and forms controlled porosity for thermal insulation in ceramics.
- Construction Materials & Technical Textiles: Adds bulk, softness, and improved insulation to mortars, boards, and coated fabrics without increasing weight. Enhances crack resistance and acoustic performance in building products.
- Puff Additive for Textile Printing: As a specialty puff additive, Expancel 031 DU 40 is widely used by Indian textile printers for producing high-quality, soft, and durable raised prints on garments, t-shirts, and fashion textiles.
Nouryon Expancel 909 DU 80
Functional Features & Technical Authority
Nouryon Expancel 909 DU 80 is engineered for:- Dry, unexpanded microspheres: Free flowing powder for easy dosing and dispersion.
- Controlled physical expansion: Expands sharply in the 118 - 187 °C range, ideal for silicone vulcanization, coatings, and construction.
- 80 µm expanded particle size: Delivers fine to medium texture, matting, and smoothness in coatings and elastomers.
- Very low expanded density: Enables significant weight savings and cost reduction per unit volume.
- Closed cell, compressible structure: Enhances resilience, impact absorption, and crack resistance in coatings and sealants.
Applications & Industry Use
Nouryon Expancel 909 DU 80 is widely applied in:- Silicone Rubber & Elastomers: Reduces weight in automotive, electrical, and industrial silicone parts, improves cushioning and insulation, and supports closed cell structure without loss of flexibility.
- Coatings & Paints: Used in automotive underbody, industrial, and architectural coatings for density reduction, matting, micro texture, and improved stone chip resistance. Enables lower VOC, better film build, and antislip properties.
- Plastics & Construction Materials: Lowers density in molded plastics, profiles, and composite panels. Improves sag control, shrinkage, and spreadability in putties, mortars, and joint compounds.
- Technical Textiles & Specialty Surfaces: Adds bulk, tactile effects, and matting to coated fabrics, nonwovens, and specialty finishes especially where fine texture and low weight are critical.
Nouryon Expancel 920 DU 20
Key Features and Benefits
- Fine, uniform cell size: Expanded ~20 µm, ideal for smooth finishes and thin coatings
- Controlled expansion: Mid-range window (start ~118–145 °C, peak ~152–175 °C) for precise process integration
- Low density: Achieves significant weight reduction in artificial leather, PVC plastisols, and adhesives
- Shrinkage and surface control: Minimizes after-sinking, improves insulation, and limits shrinkage in foamed layers
- Solvent and temperature resistance: Suitable for alkaline, PVC, and solvent-based systems—no water content
Functional Features (Technical Authority)
- Physical expansion (not chemical): Clean, residue-free foaming
- Tiny cell structure: For smooth, resilient, and flexible end-products
- Closed-cell network: Enhanced insulation and acoustic damping
- Consistent cell population: Reliable bulk density and surface quality
- Optimized for Indian processing: Matches local curing and foaming lines
Applications & Industry Use
Nouryon Expancel 920 DU 20 is widely applied in:- Artificial leather and flexible coatings: Generates fine, uniform foams beneath the surface, improving hand feel, insulation, and surface smoothness for premium synthetic leather and coated textiles.
- PVC plastisols and underbody sealants: Delivers lightweight, resilient, and shrinkage-controlled foams for automotive, flooring, and technical textile applications.
- Adhesives, weather strips, and construction materials: Supports gap-filling, acoustic/thermal insulation, and weight reduction in automotive, building, and industrial products.
- Technical textiles, paints, and coatings: Used for lightweighting, surface modification, and shrinkage control in high-performance coatings and thin decorative layers.
- Other polymer systems: Ideal where very fine, discrete cells are needed for smoothness, flexibility, or thin foam layers.
Advantages vs Other Microspheres & Blowing Agents
- Sharper process control: Expands physically, not chemically—no decomposition byproducts
- Finer texture: 20 µm cell size for premium surfaces
- Superior insulation: Closed-cell network for thermal/acoustic performance
- Weight savings: Outperforms mineral fillers in density reduction
- Flexible selection: Choose 920 DU 20 for thin, smooth foams; higher-numbered DU grades for coarser effects
Handling, Storage & Safety
- Industrial hygiene: Use dust control, ventilation, PPE
- Storage: Keep sealed, cool, dry; avoid heat, humidity, and heavy compression
- Processing: Add after pigment/filler dispersion; avoid excess shear before expansion; optimize heating profile for full expansion before cooling
Why Source Nouryon Expancel 920 DU 20 from JITSY in India
- Local inventory: Fast supply to Delhi NCR, Mumbai, Ahmedabad, Chennai, and all major clusters
- Technical support: Application guidance for artificial leather, PVC plastisols, adhesives, and construction
- Traceability: Batch documentation, direct access to Nouryon technical data
- Collaboration: Global sourcing and best practices for Indian processors
Nouryon Expancel 920 DU 40
- Puff plastisol inks and textile screen printing (delivering uniform, soft, raised effects with a premium hand feel)
- PVC plastisols, underbody sealants, putties, polyurethane and acrylic caulks, weather strips, printing inks, coatings, and construction materials (enabling weight reduction, improved elasticity, and controlled expansion)
Key Features and Benefits Across Puff Ink, Plastisols and Sealants
- Uniform expansion: Consistent, stable puff height and smooth, 3D raised effect in textile prints
- Soft, elastic hand feel: Lightweight, compressible, and resilient puff prints for fashion and sportswear
- Closed-cell structure: Excellent wash durability, low after-sinking, and high recovery after deformation
- Low density: Significant weight reduction and material savings in inks, sealants, and construction materials
- Versatile compatibility: Works in PVC plastisols, solvent-based sealants, and non-aqueous coatings
Technical Specifications of Nouryon Expancel 920 DU 40
DU Grade and Chemical Nature
- DU = Dry, Unexpanded: Powder form for non-aqueous systems; expands only during user’s process
- Thermoplastic shell: Acrylonitrile-based, encapsulating a hydrocarbon gas
- No water content: Perfect for PVC plastisols, puff inks, and solvent-borne sealants
Expansion Temperature Window and 40 µm Expanded Particle Size
- Expansion onset: ~121 °C; max expansion: up to ~178 °C—matches typical puff ink curing and PVC plastisol gelling
- Expanded particle size: ~40 µm—yields smooth, rounded, uniform puff or foam structure
Density, Cell Structure and Mechanical Behaviour
- Very low expanded density—drives weight savings and high coverage
- Uniform, closed-cell microstructure—gives softness, resilience, and low shrinkage
- Improved vibration and sound absorption in automotive and construction sealants
Forms, Handling Characteristics and Storage Stability
- Supplied as: Dry, free-flowing white powder
- Storage: Cool, dry, sealed; avoid moisture and excessive compression
- Shelf life: Maintains expansion performance when properly stored
Puff Ink and Textile Printing Applications
Puff Plastisol Inks for Garment and Textile Printing
Nouryon Expancel 920 DU 40 is the industry standard for puff plastisol inks in India’s fashion, sportswear, and branding segments. It produces a stable, uniform puff height with soft, cushiony hand feel, and is compatible with typical screen printing, mesh counts (32–43T), and curing profiles (140–160 °C, 1–2 min).Raised Logos, Lettering and Graphic Effects
Delivers crisp, tactile 3D effects for logos, lettering, and graphics on cotton, blends, and technical textiles—favoured by exporters in Tiruppur, Ludhiana, Surat, and Mumbai.Process Guidelines for Puff Ink
- Ink formulation: Disperse DU powder into plastisol base; adjust viscosity for optimal laydown
- Mesh/film build: Medium mesh, generous deposit for best puff
- Curing: Oven/tunnel dryer or flash cure at 140–160 °C for 1–2 min; avoid overcuring
- Troubleshooting: Our technical team can advise on pinhole prevention, puff uniformity, and wash durability
Other End‑Use Applications Suggested by Manufacturer
PVC Plastisols and Underbody Sealants
- Lightweight, elastic underbody coatings and seam sealers for automotive and construction
- Uniform cell structure, low shrinkage, and easy sanding
Putties, Polyurethane and Acrylic Sealants
- Used in high-build putties, PU sealants, and acrylic caulks for shock/vibration absorption, easy application, and low after-sinking
Printing Inks, Weather Strips and Coatings
- Enhances density reduction and resilience in specialty inks, weather strips, and industrial coatings
Construction Materials and Polymer Systems
- Provides insulation, weight reduction, and crack resistance in mortars, boards, and composite systems
Advantages of Nouryon Expancel 920 DU 40 vs Chemical Blowing Agents and Conventional Fillers
Benefits in Puff Ink and Textile Printing
- Physical expansion: No chemical by-products, odor, or color change
- Uniform, soft, lightweight puff: Unmatched by mineral fillers or chemical agents
- Superior durability & wash fastness: Closed-cell structure resists compression and flexing
Benefits in PVC Plastisols, Sealants and Underbody Coatings
- Low after-sinking and shrinkage: Maintains build and smoothness over time
- Easy sanding and rework: Ideal for automotive and construction applications
Selection vs Other Expancel Grades
- 920 DU 40: Best for mid-to-high temp curing, fine puff, and soft hand feel
- 031/051/053 DU 40: For lower temp or different texture
- 930 DU 120/909 DU 80: For coarser, higher-build effects
Nouryon Expancel 930 DU 120
Functional Features & Technical Authority
Nouryon Expancel 930 DU 120 is defined by:- Dry, unexpanded microspheres: Free-flowing white powder for easy dosing and dispersion.
- Physical expansion: Expands with heat, no chemical residues or gas by-products.
- 120 µm class particle size: Balances bulk and surface smoothness in coatings and plastisols.
- Very low expanded density: Enables substantial weight savings and cost reduction.
- Robust shell chemistry: Acrylonitrile based copolymer for resilience and compressibility.
Applications & Industry Use
Nouryon Expancel 930 DU 120 is widely applied in:- PVC Plastisols & Thermoplastics: Reduces density in automotive underbody coatings, molded parts, and flexible profiles. Delivers lighter, more energy-efficient products with excellent impact resistance and controlled surface texture.
- Coatings & Underbody Systems: Used in automotive seam sealers, anti-slip industrial floors, and high-build paints to enhance film build, stone-chip resistance, and sanding properties. Lowers VOC per litre and improves surface finish for OEM and refinish lines.
- Sealants, Putties & Construction: Optimizes yield, sag control, and workability in building putties, caulks, and repair mortars. Minimizes cracking and shrinkage in thick applications and supports easier vertical/overhead use.
- Technical Textiles & Specialty Surfaces: Adds bulk, softness, and texture in textile coatings and specialty finishes (when process temperatures fit DU 120 expansion window).
- Lightweight Composites: Used in specialty foams and composite panels for precise density control and improved compressibility.
Nouryon Expancel 938 DU 120
Product Description & Technical Details
Nouryon Expancel 938 DU 120 is an expandable microsphere which consists of dry, unexpanded thermoplastic microspheres: each is a copolymer shell encapsulating a volatile gas. When heated, the shell softens and the gas expands, multiplying the microsphere’s volume and creating a foaming effect in the host material. The “DU 120” designation means:- DU: Dry, unexpanded (expands only during processing)
- 938: Specific shell/gas chemistry for defined expansion and resilience
- 120: Expands to ~120 µm class particle size, ideal for bulk and smoothness
- Physical, residue free expansion (no chemical by-products)
- Low expanded density (≤7.5 kg/m³)
- Mid to high process temperature compatibility (Tstart 120 - 132 °C, Tmax 192 - 210 °C)
- Stable, free flowing powder for easy handling and dosing
Applications
Plastics & Polymeric Foams
Nouryon Expancel 938 DU 120 is widely used in PVC, EVA, and other thermoplastic compounds to achieve lightweight, low density profiles in shoe soles, automotive parts, and molded technical components. Its 120 µm class expansion delivers uniform cell structure, cushioning, and significant weight reduction (up to 30%) without sacrificing mechanical strength. Indian plastics processors use this grade for cost savings, energy efficiency, and improved product performance.Coatings & Underbody Systems
In automotive underbody coatings, industrial paints, and protective finishes, Nouryon Expancel 938 DU 120 acts as a physical blowing agent and lightweight filler. It reduces dry film density, enhances stone chip resistance, and improves surface smoothness. The grade’s expansion window is ideally suited to the baking/curing cycles used in Indian OEM and refinish operations. It also helps lower VOC per litre and minimizes cracking in thick films.Construction Putties, Joint Fillers & Sealants
Nouryon Expancel 938 DU 120 is a performance additive in construction putties, joint compounds, caulks, and repair mortars. It reduces compound weight, improves sag resistance, and makes application easier especially for vertical and overhead surfaces. In cementitious and gypsum based putties, it helps control shrinkage and cracking while maintaining smooth troweling and workability. For sealant manufacturers, it optimizes yield, flexibility, and cost per volume.Specialty Foams & Lightweight Composites
This grade is also used in specialty foam systems (e.g., for automotive, footwear, building insulation) and lightweight composite panels, where precise density control and improved compressibility are required. Its thermoplastic, closed cell structure ensures resilience and durability in demanding environments.OPaL PPCP Opalene EI01N
Deep Technical Insights
Opalene EI01N’s heterophasic block copolymer structure, created via INEOS gas-phase polymerization, features a semi-crystalline PP matrix and a finely dispersed rubber phase. This architecture delivers high melt strength for stable extrusion and blow-moulding, while maintaining robust impact resistance and flexural modulus. Nucleation accelerates crystallization, reduces cycle times, and improves dimensional stability—crucial for multi-cavity extrusion lines and complex profiles. The grade’s low moisture absorption, stain resistance, and solvent resistance ensure reliable performance in industrial, agricultural, and packaging environments.Applications & Industry Use Cases
Corrugated / Twin-Wall Sheets: EI01N is ideal for PP hollow boards used in industrial packaging, logistics, signage, and construction. Its high melt strength supports stable sheet extrusion, while impact resistance protects against drops and stacking loads. Corrugated Pipes & Fittings: The grade’s stiffness and toughness enable durable pipes and fittings for drainage, cable ducts, and water management, withstanding burial, installation, and mechanical stress. Thermoformed Products & Blow-Moulded Containers: EI01N excels in rigid trays, industrial bottles, and containers formed by thermoforming or blow-moulding, offering lightweight designs with strong impact and stacking performance.Performance Advantages of Opalene EI01N PPCP
Opalene EI01N delivers superior melt strength for extrusion and blow-moulding, ensuring stable parison and sheet behaviour. Its impact resistance (150 J/m Izod) and flexural modulus (1,100 MPa) support load-bearing, stackable products. The grade’s nucleation reduces cycle times and warpage, while its chemical and stain resistance, low moisture uptake, and recyclability make it a sustainable, high-performance choice for converters and OEMs.OPaL PPCP Opalene EI02N
Deep Technical Insights
Opalene EI02N features a heterophasic polypropylene architecture—a semi-crystalline PP matrix with finely dispersed ethylene-propylene rubber phase—delivering high impact strength while maintaining structural rigidity. The INEOS gas-phase polymerization process ensures consistent melt flow index, tight morphological control, and minimal property variation across batches, supporting converters in high-cavity tooling and complex mould designs. EI02N's engineered stiffness-impact balance enables wall-thickness reduction and weight savings compared to homopolymer PP or lower-stiffness PPCP grades, while maintaining durability under stacking, drop impact, and repeated handling.Applications & Industry Use Cases
Crates, Pallets & Industrial Bins: EI02N is engineered for returnable transport packaging (RTP), industrial storage bins, and stackable crates where high stiffness prevents deflection under load and impact resistance resists drops and rough handling. Its chemical resistance supports use in detergent, food and agricultural logistics. Furniture & Load-Bearing Components: Ideal for chair frames, table legs, structural supports, and modular furniture systems requiring both rigidity and impact toughness. EI02N's light density enables thinner-wall designs without sacrificing strength. Automotive & Appliance Parts: Used in interior panels, protective housings, technical enclosures, and non-structural automotive components, EI02N delivers dimensional stability, thermal performance, and the impact resistance needed for long-term durability.Performance Advantages of Opalene EI02N PPCP
Opalene EI02N stands out for its exceptional stiffness-impact balance, enabling converters to design lighter, thinner-walled parts without compromising structural integrity. Its INEOS gas-phase pedigree ensures consistent mechanical properties, predictable cycle times, and excellent surface finish. EI02N's chemical resistance, moisture inertness, and recyclability position it as a sustainable choice for industrial, packaging, furniture, and automotive manufacturers seeking performance and environmental responsibility.Opal PPCP Opalene MI03
Deep Technical Insights
Opal MI03 features a two-phase microstructure with isotactic polypropylene matrix and finely dispersed ethylene-propylene rubber domains. The Ineos Gas Phase process ensures uniform particle morphology, batch-to-batch consistency, and minimal fines generation. This architecture enables simultaneous high stiffness and toughness, making MI03 ideal for applications requiring both structural rigidity and impact absorption. Compliance with IS 10910 and FDA standards ensures suitability for food contact and medical-grade uses.Applications & Industry Use Cases
Automotive: MI03 is widely used in interior and exterior components such as dashboard panels, door trims, bumpers, battery trays, and engine covers. Its high impact resistance and lightweight properties contribute to vehicle safety and fuel efficiency. Furniture: The grade is perfect for chair frames, table legs, storage containers, and outdoor furniture, offering durability, stackability, and excellent surface finish. Its natural color base allows for easy masterbatch colorant integration. Industrial Molding: MI03 excels in manufacturing industrial crates, paint pails, toolboxes, and chemical storage containers. Its chemical resistance and low shrinkage ensure precision and long-term performance in harsh environments.Technical Authority & Industry Leadership
Opal MI03 stands out through its advanced manufacturing technology, delivering superior consistency and morphological control versus conventional polymerization. The grade’s optimized injection molding parameters support rapid cycle times and excellent mold reproduction. Detailed compliance with Indian and global standards, including IS 10910 and FDA CFR Title 21, positions MI03 as a benchmark for quality and safety in the polypropylene copolymer market.OPaL PPCP Opalene MI08N
Specifications
Physical & Mechanical Properties
- Melt Flow Index: 8 g/10 min (230°C/2.16 kg)
- Density:90 g/cm³
- Flexural Modulus: 1200 MPa
- Notched Izod Impact (23°C): 120 J/m
- Heat Deflection Temperature: 90°C
Deep Technical Insights
- Nucleated morphology: Accelerates crystallization, enabling faster demoulding and higher productivity in multi-cavity tools.
- Antistatic agent: Reduces dust attraction, supporting clean painting and assembly—vital for furniture and packaging.
- Impact–stiffness synergy: 120 J/m impact and 1200 MPa modulus ensure products withstand drops, stacking, and daily handling.
- Ineos Gas Phase process: Delivers batch-to-batch consistency and reliable mechanicals for demanding OEM and industrial applications.
Applications
Crates & Paint Pails
MI08N is ideal for crates and stackable paint pails, providing the impact resistance and modulus needed to survive transport, stacking, and rough industrial use. The antistatic property helps keep surfaces clean and free from dust during storage and filling.Luggage
For injection-moulded luggage shells, MI08N’s impact–stiffness balance ensures robust protection against drops and knocks, while nucleation supports fast cycles and high-volume production.Furniture
Chairs, tables, and modular furniture benefit from MI08N’s structural strength and clean finish, with antistatic properties supporting painting and assembly in dust-prone environments.Processing
- Barrel temperature: 180–230°C
- Mould temperature: Standard for PP copolymers
- Processing tips: Medium flow and nucleation support efficient multi-cavity moulding and rapid demoulding; antistatic aids in dust-free production
- Cycle time: Optimized for productivity in high-volume furniture, crate, and pail moulding
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