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Marpol EVA 1802

MARPOL EVA 1802 (often called Marco Polo EVA 1802) is an ethylene‑vinyl acetate (EVA) copolymer with 18 wt% vinyl acetate and melt flow rate 2.0 g/10 min (190°C/2.16 kg). It’s engineered for shoe compounds, films, and flexible packaging where flexibility, toughness, and processability are critical. Supplied as white/natural granules, EVA 1802 is globally trusted and widely used in India for footwear compounding, blown film, extrusion coating, foam, and general EVA applications. Widely used in: Footwear, flexible packaging, film extrusion, foam, and industrial compounding across Delhi-NCR, Gujarat, Maharashtra, Tamil Nadu, and all major Indian manufacturing regions.

Functional Features & Specs - Why EVA 1802 is a Trusted Authority

  • 18%-VA-Standard: 18 wt% VA - the classic shoe compound and packaging film composition, balancing flexibility and adhesion.
  • 2-MFR-Balanced: Melt flow rate 2.0 g/10 min (190°C/2.16 kg, ASTM D1238) - ideal for compounding, film, and foam processing.
  • Low-Temp-Resistant: Brittleness below -76°C, service range down to -80°C - remains flexible in cold-chain, winter, and freezer uses.
  • High-Elasticity: Excellent elasticity and cushioning, with high shock absorption and comfort for footwear and packaging.
  • Compound-Friendly: Designed for universal EVA compounding - blends well with fillers, rubbers, and other polymers.
  • Mechanical Authority: Film yield tensile 41 MPa (MD), dart impact ≈606 g, elongation at yield 410-560% - top-tier for packaging and shoe bases.
  • Environmental & Chemical Resistance: Stable across temperatures, with good resistance to chemicals and external impacts.
  • Global Certification: Supported by MARPOL/Marco Polo datasheets and international distributor data, making it a reference EVA for technical buyers.

Applications - Where EVA 1802 Excels

Shoe Compounds & Footwear Components

  • Regions: Delhi-NCR, Gujarat, Maharashtra, Tamil Nadu
  • Uses: Shoe-sole EVA compounds, outsoles, midsoles, insoles, pads, cushioning
  • Why: 18% VA, 2.0 MFR, high elasticity and shock absorption - perfect for comfort, durability, and all-weather performance

Films & Flexible Packaging

  • Uses: Blown/cast EVA films, flexible packaging, lamination layers, co-extruded film structures
  • Why: High mechanical and impact performance, low-temp flexibility, and reliable sealability

Foam & EVA Foam Products

  • Uses: Foam sheets, blocks, pads, sports and protective goods, footwear-adjacent foam products
  • Why: Good elasticity, low-temp resistance, and shock absorption for cushioning and impact protection

General EVA Compounds & Industrial Uses

  • Uses: Base for EVA compounds, modifiers for PE blends, automotive, construction, and consumer goods
  • Why: Universal, reliable, and compound-friendly with high mechanical stability

Marpol EVA 802

What Is Marpol EVA 802?

Marpol EVA 802 (MARPOL® EVA 802) is a low-vinyl acetate (8.7%) ethylene-vinyl acetate copolymer film resin engineered for blown and cast film extrusion. Distributed globally by Marco Polo International, Marpol EVA 802 is designed for high-clarity, high-impact, and high-sealability film structures, especially for food and meat packaging. Its unique balance of clarity, toughness, and low seal-initiation temperature makes it a preferred choice for Indian flexible packaging converters, meat packers, and industrial film producers.

Functional Features & Technical Detail

  • 7% VA Content: Delivers the ideal balance of flexibility, toughness, and sealability for food films.
  • Excellent Impact Strength: High dart drop and tear resistance for robust, abuse-resistant packaging.
  • Superior Heat Sealability: Low seal-initiation temperature and strong hot-tack, outperforming LDPE in seal reliability.
  • High Clarity, Low Haze: Gloss ~88, haze ~1.5% for attractive, transparent packaging.
  • Consistent Processing: MI ~2 g/10 min for stable blown/cast film extrusion and good bubble stability.

Applications

Marpol EVA 802 is trusted by Indian and global film producers for:
  • Meat and Food Packaging Films: Mono- and multi-layer films for fresh and processed meat, cheese, and chilled foods. Offers high dart impact, reliable seals, and excellent clarity for product visibility.
  • Coextruded PE/EVA Films: Used as a sealant layer over LDPE/LLDPE base films, Marpol EVA 802 brings lower seal-initiation temperature, better hot-tack, and improved abuse resistance.
Industrial and Specialty Films: Shrink films, laminating films, and specialty wraps where toughness and sealability are critical.

MRPL PP Mangpol HF010

MRPL PP Mangpol HF010 is a polypropylene homopolymer tubular water quench film grade manufactured by Mangalore Refinery and Petrochemicals Limited using solvent-free gas phase polymerization with Novolen Technology. It is developed for film converters who need a dependable TQPP grade with strong optical performance, smooth processing, and reliable handling properties in packaging applications. Within the Mangpol PP portfolio, HF010 is positioned for textile over-wraps, garment bags, and general-purpose packaging. For buyers searching MRPL PP Mangpol HF010, HF010 PP TQ film grade, Mangpol HF010 granules, or polypropylene film raw material in India, this grade offers a strong combination of clarity, gloss, slip, anti-blocking behavior, and conversion efficiency.

About the Manufacturer

Mangalore Refinery and Petrochemicals Limited (MRPL) markets its polypropylene range under the Mangpol PP brand. Its 440 KTA Novolen gas-phase polypropylene plant uses Ziegler-Natta catalyst technology and is known for low gel content, smooth processing at high line speed, excellent lot-to-lot consistency, and strong organoleptic characteristics. This manufacturing background supports HF010’s positioning as a reliable PP homopolymer film grade for converters focused on appearance, process stability, and packaging performance.

Technical Description and Performance Insights

MRPL PP Mangpol HF010 is engineered for tubular water quench film processing where optical quality and line behavior both matter. Its melt flow index of 10.5 g/10 min at 230°C/2.16 kg supports film extrusion with a flow profile suited to smooth conversion, helping processors maintain stable output and practical productivity in TQPP film applications. The grade delivers tensile strength at yield of 34 MPa and tensile elongation at yield of 9 percent, giving it a balanced mechanical profile for packaging films that must combine usable stiffness with handling toughness. A flexural modulus of 1500 MPa supports film structure, while Izod impact strength of 30 J/m contributes to durability during conversion, packing, and transport. From a thermal perspective, HF010 offers a Vicat softening point of 154°C and a heat deflection temperature of 95°C. These values support dimensional reliability in film processing environments. The grade’s technical strength is further enhanced by its superior slip and anti-blocking formulation, which helps improve roll handling, film opening, and downstream packaging efficiency.

Processing Guidance

MRPL recommends barrel temperatures of 180–230°C and die temperatures of 190–210°C for tubular water quench film processing. These settings are aligned with TQPP film conversion where stable melt behavior, optical consistency, and efficient line operation are important for final film quality.

Applications

Textile Over-Wraps

MRPL PP Mangpol HF010 is well suited for textile over-wrap applications where clarity and gloss directly affect product presentation. In this segment, converters need a polypropylene homopolymer film grade that can deliver clean appearance, smooth processing, and dependable film handling on production lines.

Garment Bags

HF010 is strongly positioned for garment bag manufacturing because it combines optical appeal with slip and anti-blocking properties. These features help improve film usability, package opening, and conversion efficiency, making the grade relevant for apparel packaging and retail presentation formats.

General-Purpose Packaging

For general-purpose packaging, HF010 offers a practical balance of processability, stiffness, and film appearance. This makes it suitable for converters producing packaging films where consistency, gloss, and handling performance are important for day-to-day operations.

Food-Packaging-Relevant Film Uses

HF010 is also relevant for food-packaging-oriented film applications where the finished article satisfies all applicable regulatory requirements. Its compliance alignment with IS 10910 and IS 16738 adds value for processors evaluating polypropylene homopolymer grades for packaging that may involve food-contact considerations.

Consumer and Retail Film Conversion

Because of its clarity, gloss, and handling properties, HF010 is a strong fit for consumer-facing packaging formats where visual quality matters. Buyers looking for a TQPP film grade in India for packaging conversion can position HF010 as a dependable option for appearance-driven film applications.

Comparable Alternatives

Within the MRPL portfolio, HF010 is clearly positioned as a TQPP film grade, while HF003 is more aligned with BOPP film, metalizable film, and lamination film applications. This distinction is important because HF010 is better suited where tubular water quench processing, garment packaging, and general-purpose film conversion are the main requirements. Compared with HT003T, HF010 is not a thermoforming resin for rigid packaging articles, and it is also distinct from injection moulding grades such as HM012T and HM025AR. Its assigned grade logic is centered on film conversion, especially where clarity, gloss, slip, and anti-blocking behavior are more important than moulding performance. Against Indian market alternatives such as OPaL FH10S, IOCL 1100-series TQPP grades, and Haldia H100FS or H100EK, MRPL PP Mangpol HF010 competes as a domestic TQPP film option for textile packaging, garment bags, and general-purpose packaging. Its differentiation comes from MRPL’s Novolen technology platform, strong optical properties, and the combination of processability with slip and anti-blocking performance.

MRPL PP Mangpol HM012T

MRPL PP Mangpol HM012T is a polypropylene homopolymer general-purpose injection moulding grade manufactured by Mangalore Refinery and Petrochemicals Limited using solvent-free gas-phase polymerization with Novolen Technology. Developed for rigid packaging, caps and closures, furniture, household articles, and compounding, this grade is known for superior process stability, high rigidity, low cycle time, and excellent product aesthetics. Mangpol HM012T is the baseline general-purpose injection moulding grade in MRPL’s polypropylene homopolymer portfolio. It is designed for moulders that need a dependable balance of flow, stiffness, thermal performance, and surface finish across a wide range of rigid PP applications. MRPL’s Novolen gas-phase technology supports low gel levels, smooth processing, lot-to-lot consistency, and reliable conversion performance, making HM012T suitable for both standard and high-volume injection moulding operations.

Technical Insights

MRPL HM012T typically offers a melt flow index of 12 g/10 min at 230°C/2.16 kg, making it a practical choice for general-purpose injection moulding where balanced flow and part strength are important. Typical performance values associated with this grade class include tensile strength at yield around 35 MPa, tensile elongation at yield around 8%, flexural modulus near 1400 MPa, Izod impact strength around 28 J/m, Vicat softening point of 154°C, and heat deflection temperature around 100°C. This combination gives processors a material that moulds efficiently while maintaining stiffness, dimensional stability, and good finished-part appearance. Recommended processing guidance generally includes barrel temperatures in the 180–280°C range and mould temperatures around 30–40°C. These characteristics help reduce cycle time, improve productivity, and support consistent output in applications where appearance, rigidity, and processing stability matter.

Applications

General-Purpose Injection Moulded Items

Mangpol HM012T is well suited for a broad range of general-purpose injection moulded products where manufacturers need a stable and versatile polypropylene homopolymer. Its balanced flow and stiffness make it useful for everyday industrial and commercial moulding applications requiring reliable processing and durable finished parts.

Caps and Closures

For caps and closures, HM012T offers the rigidity and moulding consistency needed for repeatable production and good dimensional control. It supports efficient cycle times and clean part formation, making it relevant for packaging converters looking for PP injection moulding granules for closure applications in India.

Furniture Components

This grade is also suitable for moulded furniture parts where stiffness, structural integrity, and surface appearance are important. Manufacturers of plastic chairs, utility components, and related furniture items can benefit from its high rigidity and dependable moulding behavior.

Household Articles

HM012T performs well in household and houseware applications such as storage items, utility containers, and everyday consumer products. Its combination of process stability and good aesthetics makes it attractive for visible consumer-facing parts where finish quality matters alongside strength.

Compounding Base Material

As a 12 MFI polypropylene homopolymer, HM012T is also relevant as a base resin for compounding. It can be used in formulations where processors need a stable injection-grade PP matrix for filler loading, masterbatch blending, or customized downstream performance targets.

Comparable Alternatives

Within the MRPL range, HM012T is positioned as the standard general-purpose injection grade, while HM020 offers higher flow for thinner-wall and multi-cavity moulding, HM065 is better suited to very high-flow thin-wall or compounding needs, and HM012CT is intended where clarified appearance or transparency is required. Compared with HT003, HM012T is clearly optimized for injection moulding rather than thermoforming. Against broader Indian market alternatives, HM012T competes with grades such as OPaL MH13 or MH12N and IOCL or Reliance Repol H110MA / 110NA used in injection moulding, rigid packaging, and housewares. HM012T is a strong fit for buyers seeking MRPL-origin PP homopolymer with dependable rigidity, good aesthetics, and compliance-oriented documentation for regulated or quality-sensitive applications.

MRPL PP Mangpol HM025AR

MRPL PP Mangpol HM025AR is a controlled rheology polypropylene homopolymer developed for injection moulding applications that demand a strong balance of stiffness, flowability, and surface quality. Manufactured by Mangalore Refinery and Petrochemicals Limited using solvent-free gas phase polymerization with Novolen Technology, this grade is especially suited for thin wall injection moulding, multi cavity moulding, furniture parts, lamp housings, and intricate designer components with long flow paths. Mangpol HM025AR sits in MRPL’s injection moulding portfolio between standard general-purpose grades and higher-flow thin wall grades. It is engineered for processors that need better mould filling than conventional injection grades without moving into ultra-high-flow territory. A key advantage of this grade is its additive package, which includes antistatic and nucleating agents. This helps reduce static charge build-up, improve crystallization behavior, increase hardness, and enhance resistance to heat deflection, while also supporting better control over scratches and weld lines in finished moulded parts.

Technical Insights

MRPL HM025AR typically delivers a melt flow index of 24 g/10 min at 230°C/2.16 kg, making it highly suitable for thin wall and multi cavity moulding where efficient filling and shorter cycle times are important. Typical mechanical and thermal values include tensile strength at yield around 36 MPa, tensile elongation at yield around 10%, flexural modulus of 1700 MPa, Izod impact strength of 30 J/m, Vicat softening point of 150°C, and heat deflection temperature of 120°C. This property profile makes HM025AR a strong choice for moulders seeking a polypropylene homopolymer with high stiffness, good flow, and improved thermal resistance. The nucleating system helps deliver faster crystallization and better part rigidity, while the antistatic feature improves handling and end-use performance in selected applications. Typical processing guidance includes melt temperatures around 200–240°C and mould temperatures in the 20–50°C range. These characteristics support faster mould cycles, reliable cavity filling, and improved finish in complex mould geometries.

Applications

Thin Wall Injection Moulding

Mangpol HM025AR is particularly well suited for thin wall injection moulding where processors need a material that flows efficiently into narrow sections while still maintaining stiffness in the final part. Its controlled rheology and 24 MFI profile help improve mould filling, reduce cycle pressure challenges, and support high-output production in demanding moulding environments.

Multi Cavity Moulding

For multi cavity moulding, HM025AR offers the consistency and flow balance needed to fill multiple cavities with better uniformity. This makes it relevant for converters producing high-volume moulded components where repeatability, dimensional consistency, and efficient cycle times are critical to productivity and scrap control.

Furniture Components

This grade is also a strong fit for moulded furniture parts that require rigidity, hardness, and good surface appearance. Its high flexural modulus and improved scratch resistance make it useful for visible and functional components in plastic furniture, utility products, and structural moulded items.

Lamp Housings and Designer Parts

HM025AR performs well in lamp housings and intricate designer parts with long flow paths, where both mouldability and aesthetics matter. The grade’s flow characteristics help reach complex mould sections, while its weld line and scratch-control benefits support better finished-part quality in consumer-facing applications.

Comparable Alternatives

Within the MRPL range, HM012T is a lower-flow general-purpose injection grade better suited for standard rigid moulded products, while HM020 is another thin wall option with slightly lower flow than HM025AR. HM065 moves into much higher flow territory and is better suited for very thin wall moulding or compounding, whereas HM012CT is intended for clarified or transparent injection moulding applications. HM025AR stands out where moulders specifically want a controlled rheology grade with a balance of stiffness, flow, scratch control, and thermal performance. In the broader Indian market, HM025AR can be compared with OPaL MH25N, OPaL MH23, and IOCL or Reliance Repol H210MA type grades used in high-flow injection moulding. Compared with these alternatives, HM025AR offers a strong value proposition for buyers seeking MRPL-origin polypropylene with antistatic and nucleated performance, especially for thin wall, furniture, and intricate moulded applications.

MRPL PP Mangpol HM065AT

MRPL PP Mangpol HM065AT is a polypropylene homopolymer injection moulding grade developed by Mangalore Refinery and Petrochemicals Limited using solvent-free Novolen gas phase technology. Designed for processors that need very high flow, fast filling, and stable part formation, HM065AT is widely suited for thin wall injection moulding, multi cavity moulding, compounding, and masterbatch applications. Mangpol HM065AT is positioned in MRPL’s high-flow injection moulding portfolio as an ultra-high flow grade for demanding moulding environments. Compared with standard injection grades, it is engineered to deliver faster cavity filling, shorter cycle times, and better dimensional consistency in thin wall and complex moulded parts. MRPL’s Novolen gas phase process supports low gel content, smooth processing, and dependable lot-to-lot quality, making HM065AT relevant for high-output converters that prioritize productivity and repeatability.

Technical Insights

MRPL HM065AT typically offers a melt flow index of 65 g/10 min at 230°C/2.16 kg, which places it in the ultra-high flow category for polypropylene homopolymer injection grades. Typical physical and mechanical values include density of 0.90 g/cm³, tensile strength at yield around 35 MPa, tensile elongation at yield around 8%, flexural modulus near 1400 MPa, and Izod impact strength around 28 J/m. Thermal properties include a Vicat softening point of 150°C and heat deflection temperature around 105°C. This combination makes HM065AT particularly attractive where moulders need excellent flow without losing the stiffness and dimensional stability expected from a homopolymer PP grade. Typical processing guidance includes barrel temperatures around 190–230°C, die temperatures around 220–250°C, and mould temperatures in the 10–30°C range. These settings support rapid mould filling, reduced cycle time, and efficient production in thin wall and multi cavity applications. The grade is also useful in compounding and masterbatch production where high flow can improve mixing, dispersion, and downstream process efficiency.

Applications

Thin Wall Injection Moulding

Mangpol HM065AT is highly suitable for thin wall injection moulding where very fast flow is required to fill narrow sections before freeze-off. This makes it a strong option for thin wall containers, lids, and packaging parts where converters need high productivity, lower cycle times, and consistent mould filling across demanding geometries.

Multi Cavity Moulding

For multi cavity moulding, HM065AT helps improve filling balance and repeatability across multiple cavities. Its ultra-high flow profile supports efficient production of high-volume moulded items where output speed, dimensional consistency, and reduced rejection rates are critical for commercial performance.

Compounding Applications

HM065AT is also relevant as a base resin for compounding operations. Its high flow can support better filler incorporation, smoother processing, and easier formulation handling, making it useful for processors developing customized polypropylene compounds for industrial applications.

Masterbatch Production

In masterbatch manufacturing, this grade offers advantages in dispersion and processability due to its strong flow characteristics. It can help improve pigment or additive distribution while supporting efficient extrusion and downstream conversion, especially where a high-flow PP carrier resin is preferred.

Comparable Alternatives

Within the MRPL portfolio, HM012T is a lower-flow general-purpose injection grade, while HM025AR is a controlled rheology option that balances stiffness and flow for thin wall and furniture applications. HM020 is another thin wall grade, but HM065AT clearly moves into a much higher flow range for faster filling, shorter cycles, and compounding-oriented use cases. This makes HM065AT the better fit when mould geometry is demanding or output speed is a top priority. In the broader market, HM065AT can be compared with OPaL MH55N, IOCL Repol H410FB, and Reliance Repol H410FB type grades used in high-flow injection moulding. Compared with these alternatives, HM065AT is especially relevant for buyers seeking MRPL-origin polypropylene homopolymer for thin wall packaging, multi cavity housewares, and compounding applications where ultra-high flow and dimensional stability are key selection factors.

MRPL PP Mangpol HR003

MRPL PP Mangpol HR003 is a polypropylene homopolymer raffia grade manufactured by Mangalore Refinery and Petrochemicals Limited using solvent-free gas phase polymerization with Novolen Technology. It is developed for extrusion-based raffia processing where converters need smooth line performance, reliable tape formation, and a practical balance between tenacity and toughness. This grade is positioned for woven sacks, FIBC, monofilament, leno bags, ropes, and yarns, making it highly relevant for industrial packaging, agricultural packaging, woven conversion, and bulk handling applications. For buyers searching MRPL PP Mangpol HR003, HR003 raffia grade, PP raffia raw material, or polypropylene for woven sacks in India, this grade fits high-intent procurement and technical evaluation requirements. Mangalore Refinery and Petrochemicals Limited (MRPL) markets its polypropylene range under the Mangpol PP brand. Its Novolen gas-phase polypropylene plant is designed to produce a broad range of homopolymer grades with strong lot-to-lot consistency, low gel content, smooth processing at high line speed, and dependable product quality. This manufacturing background strengthens HR003’s positioning for raffia processors looking for stable extrusion performance and reliable conversion behavior.

Technical Description and Performance Insights

MRPL PP Mangpol HR003 is built for raffia extrusion where melt behavior and orientation response directly affect tape quality and downstream conversion. Its melt flow index of 3.5 g/10 min makes it suitable for processors who need a controlled flow profile for stretched tape production, helping maintain a workable balance between extrusion stability and mechanical performance. The grade delivers tensile strength at yield of 34 MPa and tensile elongation at yield of 9 percent, which supports its use in applications where tapes and filaments must perform reliably during weaving, stitching, bag conversion, and end-use handling. A flexural modulus of 1500 MPa contributes to structural stiffness, while Izod impact strength of 35 J/m helps improve toughness in practical packaging environments. From a thermal perspective, HR003 offers a Vicat softening point of 154°C and heat deflection temperature of 100°C. These values support processing robustness and dimensional reliability in industrial raffia applications. The official positioning around excellent processability, low water carryover, and a strong tenacity-toughness balance makes this grade especially relevant for woven packaging manufacturers comparing domestic PP raffia grades.

Processing Guidance

MRPL recommends barrel temperatures in the range of 220–280°C and die temperatures of 260–280°C for efficient extrusion. Quench temperature guidance is 30–40°C, while oven temperature is recommended at 155–160°C. These processing conditions are aligned with raffia tape production where stable extrusion, proper quenching, and effective orientation are critical for final tape quality.

Applications

Woven Sacks for Industrial Packaging

MRPL PP Mangpol HR003 is widely suited for raffia tapes used in woven sacks for fertilizers, cement, polymer granules, sugar, food grains, and other bulk materials. In these applications, processors need polypropylene homopolymer grades that support strong tape formation, weaving consistency, and dependable bag performance during storage, stacking, and transport.

FIBC and Jumbo Bag Applications

For FIBC and jumbo bag manufacturing, HR003 offers the type of raffia performance needed for heavy-duty bulk packaging. Its balance between tenacity and toughness makes it relevant for converters producing tapes and woven structures that must withstand demanding industrial handling conditions.

Monofilament, Ropes and Yarn Conversion

Mangpol HR003 is also suitable for monofilament, ropes, and yarn-based applications where extrusion consistency and mechanical reliability are important. Manufacturers evaluating PP homopolymer grades for filament-oriented products can consider this grade where stable processing and durable end-use behavior are both priorities.

Leno Bags for Agricultural Packaging

In leno bag applications, HR003 supports the production of woven packaging used for vegetables, fruits, and agricultural produce. This makes it relevant for converters targeting breathable packaging formats that still require good tape integrity, process consistency, and practical toughness during logistics and handling.

General Raffia and Woven Fabric Uses

Beyond standard sacks and bags, this grade is relevant for general raffia tapes and woven fabric applications across industrial packaging segments. Buyers looking for a polypropylene raffia grade in India for extrusion-based woven conversion can position HR003 as a practical material choice for stable production and broad application utility.

Comparable Alternatives and Grade Positioning

Within the MRPL portfolio, HR003 is clearly positioned as a raffia grade, while other Mangpol grades serve film, thermoforming, injection molding, and yarn or fiber applications. This distinction matters because raffia processors need a grade optimized for tape extrusion and woven conversion rather than a higher-flow film or molding resin. Compared with domestic alternatives such as OPaL RH03 and Repol B210R-type raffia grades, MRPL PP Mangpol HR003 competes in the low-MFI PP homopolymer raffia segment used for woven sacks, FIBC, and oriented tape applications. Its differentiation comes from the Novolen technology platform, the official emphasis on low water carryover, and its balanced tenacity-toughness profile. The rationale behind HR003’s assigned grade positioning is straightforward: it is designed for extrusion-led raffia applications where processors need dependable line behavior, strong tape conversion, and reliable end-use performance. It should be preferred when the application is woven packaging or industrial raffia rather than film packaging or injection molded products.

MRPL PP Mangpol HR005T

MRPL PP Mangpol HR005T is a polypropylene homopolymer raffia grade manufactured by Mangalore Refinery and Petrochemicals Limited using solvent-free gas phase polymerization with Novolen Technology. It is designed for converters looking for a dependable PP raffia grade for high-speed extrusion lines, general-purpose wrapping, and packaging conversion where process consistency and balanced mechanical performance are critical. Mangpol HR005T is positioned as a general-purpose raffia and wrapping grade within the MRPL polypropylene portfolio. For buyers searching MRPL PP Mangpol HR005T, HR005T PP raffia grade, Mangpol HR005T supplier, or polypropylene homopolymer for wrapping in India, this grade offers a practical combination of extrusion efficiency, low water carryover, and stable end-use performance.

About the Manufacturer

Mangalore Refinery and Petrochemicals Limited (MRPL) markets its polypropylene range under the Mangpol PP brand. Its 440 KTA Novolen gas-phase polypropylene plant uses Ziegler-Natta catalyst technology and is known for low gel content, smooth processing at high line speed, excellent lot-to-lot consistency, and strong organoleptic characteristics. This manufacturing profile supports HR005T’s positioning as a reliable raffia grade for converters that prioritize throughput, consistency, and process stability.

Technical Description and Performance Insights

MRPL PP Mangpol HR005T is engineered for extrusion-led raffia and wrapping applications where stable melt flow and line efficiency are important. Its melt flow index of 4.5 g/10 min at 230°C/2.16 kg gives it a slightly higher-flow profile than lower-MFI raffia grades, which can support smoother processing and improved throughput on high-speed lines. The grade delivers tensile strength at yield of 34 MPa and tensile elongation at yield of 9 percent, making it suitable for applications where tapes and converted structures need a dependable balance of strength and controlled flexibility. A flexural modulus of 1400 MPa supports stiffness in converted packaging formats, while Izod impact strength of 30 J/m contributes to toughness during handling, winding, and downstream use. From a thermal standpoint, HR005T offers a Vicat softening point of 150°C and heat deflection temperature of 90°C. These values support stable processing and practical dimensional performance in raffia and wrapping applications. The official positioning around excellent processability, low water carryover, and a strong tenacity-toughness balance makes HR005T relevant for processors comparing PP homopolymer raffia grades for high-speed extrusion.

Processing Guidance

MRPL recommends barrel temperatures of 220–280°C and die temperatures of 260–280°C for extrusion processing. Quench temperature is guided at 30–40°C, while oven temperature is recommended at 155–160°C. These conditions are important for converters seeking stable tape formation, controlled orientation, and efficient line performance in raffia and wrapping production.

Applications

General Purpose Raffia Extrusion

MRPL PP Mangpol HR005T is suitable for general-purpose raffia extrusion where processors need a polypropylene homopolymer grade that runs efficiently on high-speed lines. Its flow profile and processability make it useful for converters focused on stable output, consistent tape behavior, and practical production economics.

Wrapping and Packaging Conversion

HR005T is positioned for wrapping applications where smooth extrusion and balanced mechanical properties are important. In packaging conversion, this makes the grade relevant for manufacturers looking for a dependable PP raffia raw material that can support consistent processing and usable end-product toughness.

High-Speed Extrusion Lines

One of the key strengths of Mangpol HR005T is its suitability for high-speed extrusion. Converters operating faster lines often need a grade with controlled flow, low carryover, and stable processing behavior, and HR005T fits this requirement well within the general-purpose raffia segment.

Industrial Packaging Uses

Beyond wrapping, HR005T can be considered for broader industrial packaging applications where raffia-type conversion is needed. It is especially relevant for manufacturers seeking a PP homopolymer grade that balances throughput and mechanical reliability without moving into film-specific or injection-moulding resin categories.

General Conversion Applications

Because HR005T is positioned as a general-purpose grade, it can serve converters who need flexibility across wrapping and raffia-led packaging uses. This makes it a practical choice for buyers evaluating domestic polypropylene grades for stable supply, process consistency, and broad conversion relevance.

Comparable Alternatives

Within the MRPL portfolio, HR005T is positioned as a general-purpose raffia and wrapping grade, while HR003 is more specifically aligned with woven sacks, FIBC, monofilament, and leno bag applications. This means HR005T is better suited where converters want slightly higher flow and high-speed processing support, while HR003 is a more application-specific raffia grade for woven packaging structures. Compared with MRPL film grades such as HF003 and HF010, HR005T is clearly not a film-focused resin. It is also distinct from injection moulding grades like HM012T and high-flow yarn or fibre grades such as HY035R and HY035UR. Its assigned grade logic is centered on extrusion-led raffia and wrapping applications rather than molding, film, or fibre production. Against broader Indian market alternatives such as OPaL RH03 and Repol B210R-type raffia grades, HR005T competes as a PP homopolymer raffia grade for converters who value processability, throughput, and balanced tenacity and toughness. Its differentiation comes from MRPL’s Novolen technology platform, the official emphasis on low water carryover, and its suitability for high-speed extrusion lines.

MRPL PP Mangpol HY035UR

MRPL PP Mangpol HY035UR is a controlled-rheology polypropylene homopolymer fibre grade manufactured by Mangalore Refinery and Petrochemicals Limited using solvent-free Novolen gas phase polymerization. Designed for non-woven, extrusion lamination, medical apparel, baby hygiene, packaging, and diaper applications, this high-flow PP grade is built for converters that need stable processing, clean fibre formation, and reliable end-product performance. Mangpol HY035UR sits in MRPL’s fibre and non-woven grade basket alongside HY035R and is positioned for high-speed spunbond and related conversion lines. The grade is recognized as a 35 MFI polypropylene homopolymer with controlled rheology, making it suitable where smooth flow, consistent web formation, and dependable mechanical balance are critical. MRPL’s polypropylene portfolio is produced through Novolen gas phase technology with Ziegler-Natta catalyst systems, supporting low gel content, lot-to-lot consistency, and good organoleptic characteristics.

Technical Insights

MRPL HY035UR is understood as a fibre-grade PP homopolymer with a melt flow index of about 35 g/10 min at 230°C/2.16 kg. In the closely aligned HY035R class, typical performance values include tensile strength at yield around 33 MPa, tensile elongation at yield around 8%, flexural modulus around 1300 MPa, Izod impact strength around 28 J/m, and Vicat softening point near 152°C. This property profile gives processors a useful balance of flow, stiffness, and thermal resistance for lightweight non-woven structures and extrusion-lamination applications. From a processing standpoint, the grade is suited to fibre spinning and non-woven conversion where stable melt behavior matters. Typical operating guidance includes barrel temperatures around 195–235°C, die heater temperatures around 235–240°C, and quench air temperatures around 15–18°C. The controlled-rheology profile helps support high-speed throughput, while low gel tendency reduces the risk of spinneret blockage and surface defects. A related product-family advantage is resistance to gas fading, which is valuable where appearance retention and shade stability matter in hygiene and medical non-woven products.

Applications

Non-Woven Spunbond

Mangpol HY035UR is highly suitable for spunbond non-woven production used in industrial and consumer applications. Its high-flow fibre-grade profile helps converters achieve stable filament formation, uniform web structure, and efficient processing on high-speed lines. This makes it a strong fit for non-woven manufacturers seeking polypropylene granules for consistent spunbond output in India.

Medical Apparels and Surgical Fabrics

This MRPL PP grade is well positioned for medical apparel applications such as gowns, drapes, mask layers, and other disposable healthcare fabrics. The combination of controlled rheology, process consistency, and clean conversion behavior supports manufacturers that require dependable non-woven performance for medical and hygiene-oriented production.

Baby Hygiene and Diaper Structures

HY035UR is also relevant for baby hygiene products including diaper components and related absorbent hygiene structures. Its flow behavior supports lightweight non-woven layers, while its mechanical balance helps maintain fabric integrity in demanding end uses. For diaper and hygiene converters, this makes the grade attractive where softness, processability, and production stability are all important.

Packaging and Extrusion Lamination

In packaging and extrusion lamination applications, Mangpol HY035UR offers the flow profile needed for efficient coating and lamination operations. It is suitable for converters looking for polypropylene homopolymer grades for laminated packaging structures where smooth processing, thermal stability, and reliable line performance are key selection factors.

Comparable Alternatives

Within MRPL’s own portfolio, HY035UR is clearly differentiated from low-MFI raffia and film grades such as HR003 and HF010, which are designed for woven sacks and film packaging rather than fibre and non-woven conversion. It also differs from injection grades like HM012T and HM065, which target moulded articles and thin-wall parts instead of spunbond or lamination lines. Against market alternatives, HY035UR can be compared with OPaL RH38, OPaL RH25X, and IOCL fibre-oriented polypropylene grades. RH38 is typically positioned strongly for spunbond non-woven applications, while RH25X is more associated with fibre and filament uses. HY035UR stands out for buyers specifically seeking MRPL-origin material with Novolen gas phase processing characteristics, strong non-woven suitability, and product-family alignment with gas-fading resistance and compliance-oriented documentation logic.

Nouryon DCP Perkadox 14‑40B

Nouryon Perkadox 14‑40B is a bifunctional organic peroxide—di(tert‑butylperoxyisopropyl) benzene (BIPB)—formulated at 40% active content on an inert carrier (powder or granules). Unlike traditional dicumyl peroxide (DCP), this BIPB-based crosslinking agent offers a smell-free processing experience with lower odor emissions, making it ideal for premium rubber, cable, footwear, and specialty plastics manufacturers. This design ensures safe handling, accurate dosing, and excellent dispersion in elastomer and polyolefin compounds across Delhi NCR, Mumbai, Ahmedabad, Pune, Kolkata and other industrial clusters. Perkadox 14‑40B serves as a superior alternative to standard DCP (dicotyl peroxide) for applications requiring reduced odor, improved scorch safety, and consistent crosslinking performance in EVA foams, XLPE cable insulation, rubber vulcanization, and polyethylene crosslinking.

Functional Features & Technical Detail

  • 40% Active BIPB (Smell-Free Peroxide): Ensures efficient crosslinking in rubbers and polyolefins at lower peroxide loadings with minimal odor—a key advantage over traditional DCP.
  • Carrier-Based Formulation: Off-white powder/granules improve flow, reduce dusting, and make dosing safer and more accurate compared to pure dicumyl peroxide.
  • Bifunctional Peroxide Chemistry: Efficiently crosslinks NR, EPDM, HNBR, FKM, CPE, EVA, and other elastomers outperforming generic DCP in scorch safety.
  • Excellent Scorch Safety: Allows longer mixing times and one-step processing for many compounds, reducing production complexity versus dicumyl peroxide systems.
  • Proven Processing Window: Well-documented curing and safe processing temperatures for robust, reproducible results in Indian manufacturing environments.
  • Low Odor, High Performance: Ideal for indoor processing, worker comfort, and compliance with Indian workplace safety standards.

Applications

Nouryon Perkadox 14‑40B (BIPB crosslinking agent) is trusted by Indian and global processors for:
  • Rubber Crosslinking & Vulcanization: Used in natural rubber, EPDM, HNBR, FKM, and specialty elastomers for automotive hoses, seals, gaskets, and under-the-hood parts. Outperforms traditional DCP in scorch safety and odor control.
  • Polyolefin & EVA Crosslinking: Key for XLPE cable insulation, EVA/PE foam, footwear soles, and thermoplastic elastomer (TPE) parts—delivering superior heat, compression set, and mechanical strength with reduced smell compared to dicumyl peroxide.
  • Industrial & Automotive: Enables high-performance hoses, rollers, and technical rubber articles across Delhi NCR, Mumbai, and Ahmedabad manufacturing hubs.
  • Wire & Cable Insulation: Crosslinks PE and EVA in insulation and jacketing for enhanced thermal and chemical resistance—a smell-free alternative to DCP-based systems.
EVA Foam for Footwear & Sports: Produces resilient, durable foam with minimal processing odor—critical for large-scale footwear manufacturing in India.

Related Products & Technical Alternatives to DCP

Other Nouryon Smell free Dicumyl Peroxides

Beyond Perkadox 14‑40B, Nouryon offers several related peroxides for rubber and polyolefin crosslinking:
  • Perkadox 14‑EP40: Granular 40% BIPB formulation (smell-free alternative to DCP) with similar application range.
  • Perkadox BC‑40B/BC‑40BD: 40% dicumyl peroxide (DCP) formulations on inert carrier for traditional crosslinking.
JITSY can help compare BIPB 40% (smell-free) vs DCP 40% systems in terms of cure profile, odor, and end-product performance for specific Indian applications.

Complementary Additives for Rubber & Polyolefin Compounds

Perkadox 14‑40B is typically used in combination with:
  • Fillers and reinforcing agents (e.g., carbon black, silica) for mechanical tuning.
  • Antioxidants and stabilizers to protect peroxide-cured polymers against thermal and oxidative degradation.
  • Plasticizers, co-agents, and processing aids that refine flow, cure density, and surface finish in final parts.
A coherent additive package, combined with BIPB crosslinking, enables robust performance in automotive, cable, and industrial components for the Indian market.

Nouryon DCP Perkadox BC‑FF

Nouryon DCP Perkadox BC‑FF is a high-purity, crystalline dicumyl peroxide (DCP, CAS 80‑43‑3) engineered for reliable crosslinking and polymerization. It is widely used as:
  • A crosslinking agent for natural and synthetic rubbers (EPDM, EPR, silicone), polyolefins (PE, EVA), and thermoplastic elastomers.
  • A polymerization initiator for styrene and styrenic copolymers.
  • A key additive in EVA/PE foam, wire & cable, and molded rubber/plastic parts.
Perkadox BC‑FF decomposes at processing temperature to generate free radicals, enabling robust crosslinked networks that deliver mechanical, thermal, and chemical performance in demanding applications.

Key Features and Benefits

  • High purity (≥99%) for consistent cure and crosslinking.
  • Crystalline, free-flowing form for easy dosing and dispersion.
  • Versatile initiator/crosslinker for rubbers, polyolefins, and styrene (co)polymers.
  • Excellent scorch safety and moderate cure rate for safe processing.
  • Brand assurance from Nouryon, a global leader in organic peroxides with local production in India.

Functional Features (Technical Highlights)

  • Consistent Assay: ≥99% purity and active oxygen content.
  • Controlled Bulk Density: 660–705 kg/m³ for predictable mixing.
  • Optimized Decomposition: Reliable half-life and activation energy for process safety.
  • Multi-Industry Approval: Used in rubber, plastics, cables, footwear, and foam.
  • India-Ready Compliance: Supplied with TDS/SDS, regulatory support, and local logistics.

Applications

Nouryon DCP Perkadox BC‑FF is trusted by Indian and global manufacturers for:
  • Rubber Vulcanization: Crosslinking natural rubber, EPDM, EPR, and silicone for automotive, footwear, and industrial use.
  • Polyolefin Crosslinking: Creating crosslinked PE/EVA foams, wire & cable insulation, and heat-resistant parts.
  • Styrene (Co)Polymerization: Initiating polymerization in mass styrene and copolymer processes.
  • EVA/PE Foam Production: Enhancing resilience, durability, and thermal stability in footwear and sports goods.
  • Automotive & Infrastructure: Used in molded seals, gaskets, pipes, and high-performance profiles.

Nouryon Expancel 031 DU 40

Nouryon Expancel 031 DU 40 is a high-performance dry, unexpanded thermoplastic microsphere blowing agent and lightweight filler engineered for thermoplastics, PVC plastisols, underbody coatings, adhesives, porous ceramics, construction materials, printing inks, and technical textiles. As a leading supplier in India, JITSY provides Expancel 031 DU 40 to all major industrial clusters backed by technical expertise, local stock, and compliant logistics. Expancel 031 DU 40 features a robust acrylonitrile-based shell filled with volatile gas, expanding physically in a controlled temperature window (Tstart 80–95 °C, Tmax 120–135 °C). This enables fine, uniform cell structures, significant density reduction, and improved insulation and mechanical properties—without chemical residues or process disruption.

Functional Features & Technical Authority

Expancel 031 DU 40 is engineered for:
  • Dry, unexpanded microspheres: Free-flowing powder for easy dosing and uniform dispersion.
  • Low expansion onset: Expands from as low as 80 °C, ideal for low-to-medium temperature processes including textile screen printing and puff printing inks.
  • 40 µm expanded particle size: Delivers smooth surfaces, fine cell structure, and controlled texture in coatings, ceramics, and 3D effect inks.
  • Very low expanded density: Achieves substantial weight reduction and material savings per unit volume.
  • Closed-cell, compressible structure: Improves insulation, cushioning, impact resistance, and acoustic damping.

Applications & Industry Use

Expancel 031 DU 40 is widely applied in:
  • Thermoplastics & PVC Plastisols: Enables lightweight, flexible parts with fine, uniform cell structures for automotive, appliance, and industrial plastics. Reduces density and enhances insulation and impact resistance.
  • Underbody Coatings, Paints & Inks: Used in automotive underbody coatings, high-build paints, and especially in puff printing inks for textiles and 3D effect screen printing inks. Delivers density reduction, matting, texture control, and the signature raised “puff” or 3D tactile effect for fashion and branding applications.
  • Adhesives, Sealants, Putties & Porous Ceramics: Lowers density, improves gap-filling, reduces shrinkage and cracking, and forms controlled porosity for thermal insulation in ceramics.
  • Construction Materials & Technical Textiles: Adds bulk, softness, and improved insulation to mortars, boards, and coated fabrics without increasing weight. Enhances crack resistance and acoustic performance in building products.
  • Puff Additive for Textile Printing: As a specialty puff additive, Expancel 031 DU 40 is widely used by Indian textile printers for producing high-quality, soft, and durable raised prints on garments, t-shirts, and fashion textiles.

Nouryon Expancel 909 DU 80

Nouryon Expancel 909 DU 80 is a premium dry, unexpanded thermoplastic microsphere blowing agent and lightweight filler designed for advanced silicone rubber, coatings, plastics, construction materials, and technical textiles. As a leading supplier in India, JITSY delivers Expancel 909 DU 80 to all major industrial hubs backed by local technical support, regulatory guidance, and traceable documentation. Nouryon Expancel 909 DU 80 features a robust acrylonitrile - based shell filled with volatile gas, expanding physically in a controlled temperature window (Tstart 118 - 128 °C, Tmax 172 - 187 °C). This enables precise density reduction, surface control, and matting effects without chemical residues, making it ideal for demanding Indian manufacturing environments.

Functional Features & Technical Authority

Nouryon Expancel 909 DU 80 is engineered for:
  • Dry, unexpanded microspheres: Free flowing powder for easy dosing and dispersion.
  • Controlled physical expansion: Expands sharply in the 118 - 187 °C range, ideal for silicone vulcanization, coatings, and construction.
  • 80 µm expanded particle size: Delivers fine to medium texture, matting, and smoothness in coatings and elastomers.
  • Very low expanded density: Enables significant weight savings and cost reduction per unit volume.
  • Closed cell, compressible structure: Enhances resilience, impact absorption, and crack resistance in coatings and sealants.

Applications & Industry Use

Nouryon Expancel 909 DU 80 is widely applied in:
  • Silicone Rubber & Elastomers: Reduces weight in automotive, electrical, and industrial silicone parts, improves cushioning and insulation, and supports closed cell structure without loss of flexibility.
  • Coatings & Paints: Used in automotive underbody, industrial, and architectural coatings for density reduction, matting, micro texture, and improved stone chip resistance. Enables lower VOC, better film build, and antislip properties.
  • Plastics & Construction Materials: Lowers density in molded plastics, profiles, and composite panels. Improves sag control, shrinkage, and spreadability in putties, mortars, and joint compounds.
  • Technical Textiles & Specialty Surfaces: Adds bulk, tactile effects, and matting to coated fabrics, nonwovens, and specialty finishes especially where fine texture and low weight are critical.

Nouryon Expancel 920 DU 20

Nouryon Expancel 920 DU 20 is a high-performance, dry, unexpanded thermoplastic microsphere blowing agent and lightweight filler engineered for artificial leather, PVC plastisols, adhesives, weather strips, coatings, and construction materials. As an authorized JITSY distributor, we supply Nouryon Expancel 920 DU 20 to processors and manufacturers in Delhi NCR, Mumbai, Ahmedabad, Chennai, and industrial hubs across India—helping you achieve fine, uniform 20 µm-class cells for lightweight, resilient, and smooth-surface products. Nouryon Expancel 920 DU 20 is a DU-grade (dry, unexpanded) thermoplastic microsphere supplied as a free-flowing powder of hollow polymer spheres with a gas core. When heated, the shell softens and the gas expands, inflating the particles into stable, closed-cell structures—delivering both blowing agent and lightweight filler benefits for advanced polymer, coating, and construction systems.

Key Features and Benefits

  • Fine, uniform cell size: Expanded ~20 µm, ideal for smooth finishes and thin coatings
  • Controlled expansion: Mid-range window (start ~118–145 °C, peak ~152–175 °C) for precise process integration
  • Low density: Achieves significant weight reduction in artificial leather, PVC plastisols, and adhesives
  • Shrinkage and surface control: Minimizes after-sinking, improves insulation, and limits shrinkage in foamed layers
  • Solvent and temperature resistance: Suitable for alkaline, PVC, and solvent-based systems—no water content

Functional Features (Technical Authority)

  • Physical expansion (not chemical): Clean, residue-free foaming
  • Tiny cell structure: For smooth, resilient, and flexible end-products
  • Closed-cell network: Enhanced insulation and acoustic damping
  • Consistent cell population: Reliable bulk density and surface quality
  • Optimized for Indian processing: Matches local curing and foaming lines

Applications & Industry Use

Nouryon Expancel 920 DU 20 is widely applied in:
  • Artificial leather and flexible coatings: Generates fine, uniform foams beneath the surface, improving hand feel, insulation, and surface smoothness for premium synthetic leather and coated textiles.
  • PVC plastisols and underbody sealants: Delivers lightweight, resilient, and shrinkage-controlled foams for automotive, flooring, and technical textile applications.
  • Adhesives, weather strips, and construction materials: Supports gap-filling, acoustic/thermal insulation, and weight reduction in automotive, building, and industrial products.
  • Technical textiles, paints, and coatings: Used for lightweighting, surface modification, and shrinkage control in high-performance coatings and thin decorative layers.
  • Other polymer systems: Ideal where very fine, discrete cells are needed for smoothness, flexibility, or thin foam layers.

Advantages vs Other Microspheres & Blowing Agents

  • Sharper process control: Expands physically, not chemically—no decomposition byproducts
  • Finer texture: 20 µm cell size for premium surfaces
  • Superior insulation: Closed-cell network for thermal/acoustic performance
  • Weight savings: Outperforms mineral fillers in density reduction
  • Flexible selection: Choose 920 DU 20 for thin, smooth foams; higher-numbered DU grades for coarser effects

Handling, Storage & Safety

  • Industrial hygiene: Use dust control, ventilation, PPE
  • Storage: Keep sealed, cool, dry; avoid heat, humidity, and heavy compression
  • Processing: Add after pigment/filler dispersion; avoid excess shear before expansion; optimize heating profile for full expansion before cooling

Why Source Nouryon Expancel 920 DU 20 from JITSY in India

  • Local inventory: Fast supply to Delhi NCR, Mumbai, Ahmedabad, Chennai, and all major clusters
  • Technical support: Application guidance for artificial leather, PVC plastisols, adhesives, and construction
  • Traceability: Batch documentation, direct access to Nouryon technical data
  • Collaboration: Global sourcing and best practices for Indian processors

Nouryon Expancel 920 DU 40

Nouryon Expancel 920 DU 40 is the industry’s preferred thermoplastic expandable microsphere blowing agent and lightweight filler for puff plastisol inks, textile printing inks, and raised garment effects. As an authorized/stocking distributor, JITSY supplies Nouryon Expancel 920 DU 40 to ink manufacturers, screen printers, and industrial formulators across India. We offer local stock, technical support, and batch traceability for both high-volume and specialty applications. Nouryon Expancel 920 DU 40 is engineered for:
  • Puff plastisol inks and textile screen printing (delivering uniform, soft, raised effects with a premium hand feel)
  • PVC plastisols, underbody sealants, putties, polyurethane and acrylic caulks, weather strips, printing inks, coatings, and construction materials (enabling weight reduction, improved elasticity, and controlled expansion)
This DU (dry, unexpanded) grade expands at 121–178 °C to a fine, uniform 40 µm cell size, ideal for both high-quality puff ink effects and industrial lightweighting.

Key Features and Benefits Across Puff Ink, Plastisols and Sealants

  • Uniform expansion: Consistent, stable puff height and smooth, 3D raised effect in textile prints
  • Soft, elastic hand feel: Lightweight, compressible, and resilient puff prints for fashion and sportswear
  • Closed-cell structure: Excellent wash durability, low after-sinking, and high recovery after deformation
  • Low density: Significant weight reduction and material savings in inks, sealants, and construction materials
  • Versatile compatibility: Works in PVC plastisols, solvent-based sealants, and non-aqueous coatings

Technical Specifications of Nouryon Expancel 920 DU 40

DU Grade and Chemical Nature

  • DU = Dry, Unexpanded: Powder form for non-aqueous systems; expands only during user’s process
  • Thermoplastic shell: Acrylonitrile-based, encapsulating a hydrocarbon gas
  • No water content: Perfect for PVC plastisols, puff inks, and solvent-borne sealants

Expansion Temperature Window and 40 µm Expanded Particle Size

  • Expansion onset: ~121 °C; max expansion: up to ~178 °C—matches typical puff ink curing and PVC plastisol gelling
  • Expanded particle size: ~40 µm—yields smooth, rounded, uniform puff or foam structure

Density, Cell Structure and Mechanical Behaviour

  • Very low expanded density—drives weight savings and high coverage
  • Uniform, closed-cell microstructure—gives softness, resilience, and low shrinkage
  • Improved vibration and sound absorption in automotive and construction sealants

Forms, Handling Characteristics and Storage Stability

  • Supplied as: Dry, free-flowing white powder
  • Storage: Cool, dry, sealed; avoid moisture and excessive compression
  • Shelf life: Maintains expansion performance when properly stored

Puff Ink and Textile Printing Applications

Puff Plastisol Inks for Garment and Textile Printing

Nouryon Expancel 920 DU 40 is the industry standard for puff plastisol inks in India’s fashion, sportswear, and branding segments. It produces a stable, uniform puff height with soft, cushiony hand feel, and is compatible with typical screen printing, mesh counts (32–43T), and curing profiles (140–160 °C, 1–2 min).

Raised Logos, Lettering and Graphic Effects

Delivers crisp, tactile 3D effects for logos, lettering, and graphics on cotton, blends, and technical textiles—favoured by exporters in Tiruppur, Ludhiana, Surat, and Mumbai.

Process Guidelines for Puff Ink

  • Ink formulation: Disperse DU powder into plastisol base; adjust viscosity for optimal laydown
  • Mesh/film build: Medium mesh, generous deposit for best puff
  • Curing: Oven/tunnel dryer or flash cure at 140–160 °C for 1–2 min; avoid overcuring
  • Troubleshooting: Our technical team can advise on pinhole prevention, puff uniformity, and wash durability

Other End‑Use Applications Suggested by Manufacturer

PVC Plastisols and Underbody Sealants

  • Lightweight, elastic underbody coatings and seam sealers for automotive and construction
  • Uniform cell structure, low shrinkage, and easy sanding

Putties, Polyurethane and Acrylic Sealants

  • Used in high-build putties, PU sealants, and acrylic caulks for shock/vibration absorption, easy application, and low after-sinking

Printing Inks, Weather Strips and Coatings

  • Enhances density reduction and resilience in specialty inks, weather strips, and industrial coatings

Construction Materials and Polymer Systems

  • Provides insulation, weight reduction, and crack resistance in mortars, boards, and composite systems

Advantages of Nouryon Expancel 920 DU 40 vs Chemical Blowing Agents and Conventional Fillers

Benefits in Puff Ink and Textile Printing

  • Physical expansion: No chemical by-products, odor, or color change
  • Uniform, soft, lightweight puff: Unmatched by mineral fillers or chemical agents
  • Superior durability & wash fastness: Closed-cell structure resists compression and flexing

Benefits in PVC Plastisols, Sealants and Underbody Coatings

  • Low after-sinking and shrinkage: Maintains build and smoothness over time
  • Easy sanding and rework: Ideal for automotive and construction applications

Selection vs Other Expancel Grades

  • 920 DU 40: Best for mid-to-high temp curing, fine puff, and soft hand feel
  • 031/051/053 DU 40: For lower temp or different texture
  • 930 DU 120/909 DU 80: For coarser, higher-build effects

Nouryon Expancel 930 DU 120

Nouryon Expancel 930 DU 120 is a high performance, dry, unexpanded thermoplastic microsphere blowing agent and lightweight filler engineered for PVC plastisols, coatings, sealants, plastics, and construction materials. Nouryon Expancel 930 DU 120 features a unique polymer shell and encapsulated gas, expanding physically under heat to reduce density, control film build, and enhance surface finish without chemical decomposition by-products. Its expansion window (Tstart 117 - 127 °C, Tmax 189 - 204 °C) is tailored to Indian processing cycles in coatings, plastisols, and sealants, enabling precise process control and reliable weight reduction.

Functional Features & Technical Authority

Nouryon Expancel 930 DU 120 is defined by:
  • Dry, unexpanded microspheres: Free-flowing white powder for easy dosing and dispersion.
  • Physical expansion: Expands with heat, no chemical residues or gas by-products.
  • 120 µm class particle size: Balances bulk and surface smoothness in coatings and plastisols.
  • Very low expanded density: Enables substantial weight savings and cost reduction.
  • Robust shell chemistry: Acrylonitrile based copolymer for resilience and compressibility.

Applications & Industry Use

Nouryon Expancel 930 DU 120 is widely applied in:
  • PVC Plastisols & Thermoplastics: Reduces density in automotive underbody coatings, molded parts, and flexible profiles. Delivers lighter, more energy-efficient products with excellent impact resistance and controlled surface texture.
  • Coatings & Underbody Systems: Used in automotive seam sealers, anti-slip industrial floors, and high-build paints to enhance film build, stone-chip resistance, and sanding properties. Lowers VOC per litre and improves surface finish for OEM and refinish lines.
  • Sealants, Putties & Construction: Optimizes yield, sag control, and workability in building putties, caulks, and repair mortars. Minimizes cracking and shrinkage in thick applications and supports easier vertical/overhead use.
  • Technical Textiles & Specialty Surfaces: Adds bulk, softness, and texture in textile coatings and specialty finishes (when process temperatures fit DU 120 expansion window).
  • Lightweight Composites: Used in specialty foams and composite panels for precise density control and improved compressibility.

Nouryon Expancel 938 DU 120

Nouryon Expancel 938 DU 120 is a specialty dry, unexpanded thermoplastic microsphere blowing agent and lightweight filler engineered for advanced plastics, coatings, sealants, and construction materials. Nouryon Expancel 938 DU 120’s unique dual action - physical expansion under heat and ultra  lightweight filling; enables consistent density reduction, better surface finish, and improved mechanical properties in demanding applications. Its expansion profile (Tstart 120 - 132 °C, Tmax 192 - 210 °C) is tailored for Indian processing conditions in plastics, foams, coatings, and putties.

Product Description & Technical Details

Nouryon Expancel 938 DU 120 is an expandable microsphere which consists of dry, unexpanded thermoplastic microspheres: each is a copolymer shell encapsulating a volatile gas. When heated, the shell softens and the gas expands, multiplying the microsphere’s volume and creating a foaming effect in the host material. The “DU 120” designation means:
  • DU: Dry, unexpanded (expands only during processing)
  • 938: Specific shell/gas chemistry for defined expansion and resilience
  • 120: Expands to ~120 µm class particle size, ideal for bulk and smoothness
Engineered for:
  • Physical, residue free expansion (no chemical by-products)
  • Low expanded density (≤7.5 kg/m³)
  • Mid to high process temperature compatibility (Tstart 120 - 132 °C, Tmax 192 - 210 °C)
  • Stable, free flowing powder for easy handling and dosing

Applications

Plastics & Polymeric Foams

Nouryon Expancel 938 DU 120 is widely used in PVC, EVA, and other thermoplastic compounds to achieve lightweight, low density profiles in shoe soles, automotive parts, and molded technical components. Its 120 µm class expansion delivers uniform cell structure, cushioning, and significant weight reduction (up to 30%) without sacrificing mechanical strength. Indian plastics processors use this grade for cost savings, energy efficiency, and improved product performance.

Coatings & Underbody Systems

In automotive underbody coatings, industrial paints, and protective finishes, Nouryon Expancel 938 DU 120 acts as a physical blowing agent and lightweight filler. It reduces dry film density, enhances stone chip resistance, and improves surface smoothness. The grade’s expansion window is ideally suited to the baking/curing cycles used in Indian OEM and refinish operations. It also helps lower VOC per litre and minimizes cracking in thick films.

Construction Putties, Joint Fillers & Sealants

Nouryon Expancel 938 DU 120 is a performance additive in construction putties, joint compounds, caulks, and repair mortars. It reduces compound weight, improves sag resistance, and makes application easier especially for vertical and overhead surfaces. In cementitious and gypsum based putties, it helps control shrinkage and cracking while maintaining smooth troweling and workability. For sealant manufacturers, it optimizes yield, flexibility, and cost per volume.

Specialty Foams & Lightweight Composites

This grade is also used in specialty foam systems (e.g., for automotive, footwear, building insulation) and lightweight composite panels, where precise density control and improved compressibility are required. Its thermoplastic, closed cell structure ensures resilience and durability in demanding environments.

OPaL HDPE Opalene B48H03

OPaL HDPE Opalene B48H03 (also searched as Opalene B48H03 / HDPE B48H03 / OPAL HD B48H03) is a high density polyethylene (HDPE) polyolefin grade from ONGC Petro additions Limited (OPaL). OPaL documents B48H03 as a natural-colored material produced using Mitsui CX slurry polymerization technology, intended for blow moulding and extrusion where toughness and stress-crack resistance are key selection criteria. This grade is positioned for high impact strength and excellent ESCR (environmental stress crack resistance). It is most commonly evaluated for small plastic fuel tanks, pesticide and surfactant packaging, and general-purpose extrusion applications where processors want strong melt strength, durable performance, and stable processing for thicker or more robust parts. Manufacturer: ONGC Petro additions Limited (OPaL) (India)

Technical insights

OPaL HDPE Opalene B48H03 is defined by an extremely low melt flow combined with strong ESCR and impact performance indicators. This points to a resin engineered for melt strength and durability, often preferred for thicker-walled blow-moulded parts and extrusion profiles.
  • MFI 0.03 g/10 min (190°C/2.16 kg, ASTM D1238): Very low melt flow typically indicates very high molecular weight and strong melt strength. In blow moulding, this can support parison stability and help maintain wall thickness; in extrusion, it can support robust, tough profiles.
  • Density 0.948 g/cm³ (23°C, ASTM D1505): Confirms HDPE class and supports rigid part structure and shape retention.
  • Tensile Strength at Yield 23 MPa (ASTM D638): Indicates good resistance to deformation under load for tanks/containers.
  • Elongation at Break >500% (ASTM D638): Suggests ductility and toughness under stress, supporting resistance to brittle failure.
  • Notched Izod Impact 250 J/m (23°C, ASTM D256A): A useful indicator for impact performance in handling and service.
  • Flexural Modulus 800 MPa (ASTM D790A) & Hardness 61 Shore D (ASTM D2240): Supports stiffness for shape retention while maintaining toughness.
  • ESCR >600 hours (ASTM D1693B, F50, 10% Igepal): A key differentiator for chemical-contact packaging and parts exposed to surfactants where stress cracking is a common failure mode.
  • Vicat 122°C (ASTM D1525) & HDT 75°C (ASTM D648): Helpful indicators for shape retention at elevated temperatures encountered in storage/transport (application-dependent).
Processing guidance: 160–200°C (recommended). Storage guidance: protect from direct sunlight/heat, store dry and dust-free, and keep storage temperature below 50°C.

Applications

Small plastic fuel tanks: Opalene B48H03 is documented for small fuel tanks where toughness and long-term integrity are critical. The very low MFI profile is typically evaluated where melt strength and robust part performance are prioritized over high-flow, thin-wall, fast-cycle packaging. Pesticide packaging: Agrochemical packs demand durability and resistance to cracking under stress and chemical exposure. With OPaL’s stated positioning on high impact and excellent ESCR, HDPE B48H03 is relevant for blow-moulded pesticide containers where leak prevention and service reliability matter. Surfactant packaging: Surfactants can increase stress-crack risk in plastics under load. B48H03’s ESCR-led profile makes it a practical candidate for surfactant-containing formulations and similar household/industrial liquids. General-purpose extrusion: OPaL also positions B48H03 for general extrusion applications. Processors typically evaluate it when they want a tough HDPE with strong melt strength for extruded products where durability and crack resistance are important.

Comparable alternatives

For SEO accuracy and buyer trust, describe alternatives as comparable OPaL HDPE blow-moulding grades, not direct substitutes, because equivalence is not confirmed without matching the full manufacturer TDS and validating in trials.
  • Opalene B55H03: Positioned for large containers and water tanks with strong impact and ESCR. Comparable by performance intent (toughness/ESCR), but it targets different article sizes and has different flow/density behavior.
  • Opalene B5004: Positioned for smaller bottles/containers with excellent ESCR and appearance. Comparable by process family (HDPE blow moulding), but it is not a confirmed replacement for B48H03.
How to choose: if your application is fuel tanks or thick-walled chemical-contact parts, B48H03’s very low MFI and ESCR positioning are central. If your application is small consumer bottles or very large tanks, another grade may fit better—confirm by matching TDS values and running production trials.

Common search variants

Also searched as: Opalene B48H03, Opalene HD B48H03, HDPE B48H03, Opal B48H03, B48 H03, B48H03 MFI 0.03, fuel tank HDPE grade, HDPE dana / granules.

OPaL HDPE Opalene B5004

OPaL HDPE Opalene B5004 (also searched as Opalene B5004 / HDPE B5004 / OPAL HD B5004) is a high density polyethylene (HDPE) polyolefin blow-moulding grade from ONGC Petro additions Limited (OPaL). OPaL documents this grade under “HDPE Blow Molding” and states it is produced using Mitsui CX slurry polymerization technology. B5004 is positioned as a natural colored blow-moulding resin with good processing properties, excellent ESCR (environmental stress crack resistance), and good external appearance. In practical terms, that makes it a strong choice for small rigid containers and bottles (up to 5 L) where processors need stable moulding, clean aesthetics, and durability against stress crackingespecially in regulated or performance-sensitive packaging. Manufacturer: ONGC Petro additions Limited (OPaL) (India)

Technical insights

OPaL HDPE Opalene B5004 combines a low melt flow with a mid-to-high HDPE density, plus a standout ESCR valuea combination commonly evaluated for blow-moulded bottles that must resist cracking under chemical exposure and handling stress.
  • MFI 0.40 g/10 min (190°C/2.16 kg, ASTM D1238): Low melt flow typically supports melt strength and parison stability in blow moulding, helping maintain wall thickness and bottle consistency.
  • Density 0.950 g/cm³ (23°C, ASTM D1505): Indicates an HDPE designed for rigid container structure and shape retention.
  • Tensile Strength at Yield 24 MPa (ASTM D638): Signals good load-bearing performance for bottles that must hold shape during filling, capping, and stacking.
  • Elongation at Break >500% (ASTM D638): Suggests strong ductility before failure, supporting toughness in real-world handling.
  • Notched Izod Impact 140 J/m (ASTM D256A) / Charpy 8.5 kJ/m² (ISO 179-1): Useful indicators for impact performance in distribution and use.
  • Flexural Modulus 900 MPa (ASTM D790A) & Hardness 65 Shore D (ASTM D2240): Reinforces the grade’s rigid-packaging intent while balancing processability.
  • ESCR >500 hours (ASTM D1693B, F50, 10% Igepal): A key differentiator for packaging exposed to surfactants, agrochemicals, and household formulations where stress cracking risk is higher.
  • Vicat 121°C (ASTM D1525) & HDT 78°C (ASTM D648): Helpful for shape retention at elevated temperatures encountered in storage/transport (application-dependent).
Processing guidance: 160–200°C (recommended). Storage guidance: protect from direct sunlight/heat, store dry and dust-free, and keep storage temperature below 50°C.

Applications

Small rigid bottles and containers (up to 5 L): Opalene B5004 is designed for blow-moulded bottles where consistent appearance and reliable processing matter. It’s a fit for everyday rigid packaging formats that need good stiffness and durability without sacrificing moulding stability. Pesticide packaging: Agrochemical containers demand resistance to stress cracking and handling abuse. With OPaL’s stated positioning on excellent ESCR, HDPE B5004 is commonly evaluated for pesticide bottles where long-term integrity and leak resistance are critical. Surfactant and household chemical packaging: Surfactants can accelerate stress cracking in plastics under load. B5004’s ESCR-led profile makes it relevant for blow moulding bottles used for surfactant-containing formulations and similar household liquids. Shampoo and cosmetic bottles: For personal-care packaging, processors care about external appearance alongside performance. OPaL documents B5004 for shampoo and cosmetic bottles, aligning with applications where aesthetics, consistency, and toughness are all decision factors.

Comparable alternatives

When comparing Opalene B5004 to other HDPE blow-moulding grades, the most defensible approach is to treat B5004 as an ESCR- and appearance-positioned grade for small containers, then compare against manufacturer TDS values for the exact bottle design.
  • Opalene B6106: Another OPaL HDPE blow-moulding grade, but it is positioned for larger rigid containers (e.g., higher density/rigidity profile and different target sizes). It should be treated as a different fit rather than a direct substitute.
  • OPaL B6003: A comparable OPaL HDPE grade with documented compliance context, but equivalence to B5004 is not confirmed without matching the full TDS property set and intended application.
Selection tip for buyers: if your bottle is prone to stress cracking (surfactants/agrochemicals, high hoop stress, aggressive handling), prioritize ESCR performance and validate with trials. If your priority is maximum rigidity for larger packs, a different HDPE blow grade may be a better match.

Common search variants

Also searched as: Opalene B5004, Opalene HD B5004, HDPE B5004, Opal B5004, B 5004, OPAL HDPE B5004 granules, HDPE blow molding grade B5004, HDPE dana.

OPaL HDPE Opalene B55H03

OPaL HDPE Opalene B55H03 (also searched as Opalene B55H03 / HDPE B55H03 / OPAL HD B55H03) is a high density polyethylene (HDPE) polyolefin blow-moulding grade from ONGC Petro additions Limited (OPaL). OPaL documents this grade as a natural-colored HDPE produced using Mitsui CX slurry polymerization technology. B55H03 is positioned for high impact strength, rigidity, low parison sag, and good ESCR (environmental stress crack resistance)—a performance set that matters most when you’re blow moulding large hollow parts where wall distribution, sag control, and long-term durability can make or break production yield. This grade is intended for large rigid containers (up to 100 L) used for chemicals, detergent, and lube oil, and for blow-moulded water tanks (up to 1000 L). If your application involves bigger articles, heavier handling, and longer service life, B55H03 is typically evaluated as a purpose-built large-part blow-moulding material rather than a general packaging HDPE. Manufacturer: ONGC Petro additions Limited (OPaL) (India)

Technical insights

OPaL HDPE Opalene B55H03 combines a very low melt flow at 5 kg load with strong impact and ESCR values—useful indicators for large blow-moulded parts that need melt strength, toughness, and crack resistance.
  • MFI 0.35 g/10 min (190°C/5.00 kg, ASTM D1238): A low MFI at this load generally signals higher molecular weight and melt strength, supporting parison stability and helping reduce sag in large-part blow moulding.
  • MFI 9.00 g/10 min (190°C/21.6 kg, ASTM D1238): The higher-load flow figure helps processors understand shear-thinning behavior and how the melt may respond under higher stress during processing.
  • Density 0.955 g/cm³ (23°C, ASTM D1505): Indicates an HDPE designed for rigidity and shape retention, important for large containers and tanks.
  • Tensile Strength 28 MPa at yield / 40 MPa at break (ASTM D638): Supports structural integrity for large-volume containers that face stacking, handling, and transport loads.
  • Elongation at Break >600% (ASTM D638): Suggests strong ductility and toughness before failure—useful for impact and abuse resistance.
  • Notched Izod Impact 500 J/m (23°C, ASTM D256A): A strong indicator for impact performance in large articles where drops and handling shocks are common.
  • Flexural Modulus 1000 MPa (ASTM D790A) & Hardness 64 Shore D (ASTM D2240): Reinforces the grade’s rigidity positioning for bigger blow-moulded parts.
  • ESCR >600 hours (ASTM D1693B, F50, 10% Igepal): A key evaluation metric for chemical/detergent containers where stress cracking is a real-world failure mode.
  • Vicat 129°C (ASTM D1525) & HDT 80°C (ASTM D648): Helpful for assessing shape retention at elevated temperatures encountered in storage, transport, and outdoor use (application-dependent).
Processing guidance: 180–220°C (recommended). Storage guidance: protect from direct sunlight/heat, store dry and dust-free, and keep storage temperature below 50°C.

Applications

Large chemical, detergent, and lube oil containers (up to 100 L): Opalene B55H03 is designed for large blow-moulded containers where impact strength, rigidity, and ESCR influence field performance. These packs often face rough handling and long-term liquid contact, so toughness and crack resistance become primary selection criteria. Blow-moulded water tanks (up to 1000 L): For large water tanks, processors typically prioritize parison stability (to control wall distribution), stiffness (to hold shape), and durability over time. OPaL positions B55H03 with low parison sag and high impact strength, aligning with the needs of large hollow articles.

Comparable alternatives

For SEO and buyer clarity, it’s safest to describe alternatives as comparable OPaL HDPE blow-moulding grades rather than claiming direct substitutes, because each grade differs in density, flow behavior, and intended container size.
  • Opalene B5004: Documented for smaller bottles/containers and positioned strongly on ESCR and appearance. It may be “comparable” by process family (HDPE blow moulding), but it targets different container sizes and performance priorities.
  • Opalene B6106: Documented for rigid blow-moulded packaging and mid-size containers; its typical density/rigidity profile and application positioning differ from B55H03.
How to choose: if your part is large (100 L to 1000 L) and you need sag control + impact + ESCR, B55H03 is positioned for that envelope. If your part is smaller and appearance-led (personal care) or general rigid packaging, other OPaL blow grades may be a better fit—confirm by matching manufacturer TDS values to your design and running trials.

Common search variants

Also searched as: Opalene B55H03, Opalene HD B55H03, HDPE B55H03, Opal B55H03, B 55H03, B55H03 MFI 0.35, water tank HDPE grade, HDPE dana / granules.

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