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OPaL PPCP Opalene MI44N
OPaL Opalene MI44N is provisionally described as a nucleated polypropylene impact copolymer (PPCP) with an estimated melt flow index in the 40–50 g/10 min range. Produced by ONGC Petro additions Ltd (OPaL), MI44N is engineered for injection moulding and compounding applications requiring high flow, medium impact strength, and dimensional stability. While official TDS and database listings for MI44N are limited, its designation and MFI band suggest suitability for appliance parts, automotive components, thin-wall injection moulded products, and masterbatch compounding. MI44N is typically supplied as natural granules in 25 kg bags, aligning with industry packaging standards.
Functional Features
Opalene MI44N is designed for converters and OEMs seeking high-flow processability, nucleated crystallisation for low warpage, and a balanced mechanical profile. Its reactor-grade consistency (inferred from OPaL’s product line) supports efficient, reliable production and traceability for B2B buyers.Detailed Technical Specifications (Provisional, Typical for 40–50 MFI PPCP)
- Melt Flow Index: ~44 g/10 min (estimated)
- Density: ~0.90 g/cm³
- Tensile Strength at Yield: ~25 MPa
- Elongation at Yield: ~7%
- Flexural Modulus: ~1150 MPa
- Notched Izod Impact (23°C): ~65 J/m
- Heat Deflection Temp (0.455 MPa): ~100°C
- Vicat Softening Point (10N): ~145°C
Applications & Industry Use Cases
Appliances & White Goods
MI44N is suitable for appliance housings, AC grills, washing machine internals, and other white goods components where high flow, dimensional stability, and moderate impact resistance are critical.Automotive
Automotive compounders and OEMs may use MI44N for interior and exterior trims, non-structural parts, and compounds where a balance of stiffness and impact is required.Thin-Wall Injection Moulding (TWIM)
The high MFI and nucleated structure support efficient thin-wall moulding of containers, tubs, and utility products, reducing cycle times and supporting complex geometries.Compounding
As a base resin for filler and masterbatch compounding, MI44N’s processability and reactor-grade uniformity support efficient dispersion and consistent mechanical properties.Performance Advantages
Compared to lower-MFI or non-nucleated PPCP, MI44N (provisionally) offers faster cycles, lower warpage, and superior thin-wall filling. Its technical profile is competitive with Repol B400MN (38 MFI), IOCL Propel 3400MN (40 MFI), and Haldia M340 (40 MFI) for thin-wall, appliance, and compounding uses.Compliance, Packaging & Storage
Food Contact Compliance: Assumed, but documentation should be requested for regulated uses. Packaging: Natural granules in 25 kg bags. Storage Guidelines: Store dry, below 50°C, away from sunlight and moisture.
OPaL PPCP Opalene MI70N
OPaL Opalene MI70N is a high-flow, nucleated polypropylene impact copolymer (PPCP) developed by ONGC Petro additions Ltd (OPaL) using advanced Ineos Gas Phase technology. Engineered as a 70 MFI heterophasic block copolymer, MI70N excels in thin-walled injection moulding (TWIM), compounding, and demanding industrial applications. Its nucleated formulation delivers low warpage, fast crystallisation, and excellent dimensional stability, while its natural-grade purity ensures compliance and performance for regulated markets. MI70N is supplied as natural granules in robust 25 kg bags, with recommended storage in dry, UV-protected environments to maintain optimal quality.
Functional Features (Industry Authority)
Opalene MI70N is designed for converters seeking exceptional processability and part performance. The high melt flow rate (70 g/10 min) enables rapid mould filling in thin-wall and complex geometries, reducing cycle times and energy consumption. Nucleation technology minimizes warpage and shrinkage, supporting precision in snap-fits and visible components. The grade’s balanced impact and stiffness profile, coupled with excellent electrical and alkali resistance, makes it ideal for automotive, appliance, and industrial applications. MI70N’s compliance with IS 10910, IS 16738:2018, and FDA CFR 21 177.1520 ensures regulatory confidence for food, pharma, and drinking water contact.Applications & Industry Insights
Thin-Walled Injection Moulding
MI70N’s high MFI and nucleation deliver outstanding performance in thin-walled containers, cups, and packaging, where rapid mould filling and high gloss are essential. The grade’s low warpage and dimensional accuracy ensure reliable snap-fits and consistent part quality, even in challenging geometries.Appliances & Consumer Durables
Appliance manufacturers rely on MI70N for housings, internal components, and covers that demand chemical resistance, low warpage, and robust impact performance. Its processability supports high-cavitation tooling and complex part designs, making it a preferred material for white goods and small appliances.Automotive & Industrial Parts
In automotive and industrial sectors, MI70N is valued for its electrical and alkali resistance, supporting the production of under-hood components, connectors, housings, and compounded parts. Its balance of stiffness and impact strength enables reliable performance in both functional and aesthetic applications.Compounding & Masterbatch
As a base resin for masterbatches and mineral-filled compounds, MI70N’s high flow supports efficient dispersion and process consistency, enabling the creation of custom PPCP blends for specialized requirements.Performance Advantages
Compared to lower-MFI PPCP grades, MI70N offers superior processability, faster cycle times, and reduced risk of short-shots in thin-wall and long-flow-path parts. Its nucleation delivers lower warpage and improved surface quality, which is especially valuable for visible and precision-moulded components. MI70N’s electrical and alkali resistance further differentiates it from competitor grades, making it suitable for applications where environmental durability is critical.Compliance & Documentation
Opalene MI70N is certified to IS 10910 for food, pharma, and drinking water contact, and aligns with IS 16738:2018 and FDA CFR 21 177.1520 standards. Each batch is supplied with a Technical Data Sheet (TDS), Safety Data Sheet (SDS), Certificate of Analysis (COA), and regulatory compliance letters upon request. This robust documentation supports regulatory submissions and quality assurance for converters and OEMs.Packaging & Storage
MI70N is delivered in strong 25 kg bags, designed for safe handling and storage. To preserve material quality, store bags in dry, covered spaces below 50°C, away from direct sunlight and moisture. JITSY provides pan-India logistics, rapid dispatch from regional warehouses, and export-ready documentation for international buyers.
OPaL PPRCP Opalene ER00V
OPaL Opalene ER00V is a state-of-the-art polypropylene random copolymer (PPRCP) engineered by ONGC Petro additions Limited for PPR pipe extrusion and thermoforming. With an MFI of 0.3 g/10 min, robust impact resistance, and ISO 15874/DIN 8077/IS 10910 compliance, ER00V delivers long-term hydrostatic strength, flexibility, and chemical resistance for hot and cold water piping systems. Its molecular design and processability make it a trusted choice for high-performance, corrosion-free plumbing and industrial piping.
ER00V’s random copolymer structure, incorporating ethylene into the propylene backbone, reduces crystallinity, enhances impact resistance, and lowers melting point for efficient processing. Its high flexibility (≥400% strain at break), 23 MPa tensile yield, and ≥55 kJ/m² Charpy impact rating ensure resilience under pressure and temperature cycling. The grade’s low thermal conductivity, smooth internal surface, and built-in thermal stabilizers guarantee energy efficiency, hygiene, and 50+ years of service life in demanding applications. Certified under IS 10910, ISO 15874, and DIN 8077/8078, ER00V meets global potable water and food contact safety standards.
Applications and Industry Use Cases
Hot & Cold Water Piping Systems
ER00V is the preferred resin for residential, commercial, and institutional hot and cold water plumbing. Its thermal stability (up to 95°C), pressure rating capability (PN10–PN25), and corrosion immunity make it ideal for long-lasting, leak-proof piping networks.Industrial Fluid Transport
The grade’s chemical resistance and dimensional stability support safe, efficient fluid handling in chemical, food, and pharmaceutical manufacturing plants, even under aggressive conditions.Sheet Thermoforming
ER00V’s balanced flow and thermal performance enable production of thermoformed sheets for packaging, laboratory ware, and industrial trays requiring clarity and impact resistance.Specialized Applications
It is also used in HVAC, radiant heating, and agricultural irrigation systems, where reliability, flexibility, and resistance to scaling and biofilm are critical.Comparable Alternatives: Analysis & Grade Rationale
- Borealis Borstar Grades: European benchmark for PPR pipes, premium pricing, advanced technical support. ER00V matches performance but offers local supply and cost efficiency.
- Hyosung Topilene R200P: Asian competitor with similar impact and service life; ER00V’s domestic production ensures shorter lead times and tailored technical support.
- Reliance AER003N: Comparable in MFI and pressure rating; ER00V offers enhanced flexibility and lower crystallinity for improved low-temp performance.
- Grade Rationale: ER00V’s grade assignment is based on its ultra-low MFI, high impact, and multi-standard compliance, making it ideal for critical piping and thermoforming applications in India and export markets.
OPal PPRCP OPaLene ER02N
OPaLene ER02N is a clarified, high-clarity polypropylene random copolymer (PP-RCP) manufactured by ONGC Petro additions Limited (OPaL) using advanced INEOS Gas Phase Polymerization Technology at Dahej, Gujarat. This food- and pharma-grade resin is engineered for blow molding and extrusion, offering outstanding transparency, balanced stiffness-impact properties, and anti-static performance. OPaL, a joint venture of ONGC, GAIL, and GSPC, is a government-backed leader in India’s polymer sector, ensuring supply reliability and consistent quality.
Deep Technical Insights: OPaLene ER02N Data Sheet
- Melt Flow Index (MFI):0 g/10 min (ASTM D1238)
- Density:90 g/cm³ (ASTM D1505)
- Tensile Strength at Yield: 32 MPa (ASTM D638)
- Elongation at Yield: 12% (ASTM D638)
- Flexural Modulus: 1400 MPa (ASTM D790A)
- Notched Izod Impact: 100 J/m (ASTM D256)
- Rockwell Hardness: R80 (ASTM D785)
- Heat Deflection Temp: 100°C (ASTM D648)
- Processing Temp Range: 180–230°C
- Appearance: Transparent, clarified granules
Applications & Industry Use Cases
Transparent Bottles & Containers
OPaLene ER02N is ideal for sports bottles, baby bottles, medical and cosmetic bottles, and dairy containers. Its clarity and drop-impact resistance make it perfect for premium packaging and consumer safety.Pharmaceutical & Medical Packaging
Trusted for pharmaceutical bottles, lab containers, and sterile packaging, ER02N combines chemical resistance, clarity, and sterilization capability, supporting regulatory compliance for healthcare applications.Food Contact Packaging
The grade’s food-safe certification, moisture barrier, and high clarity make it a top choice for edible oil bottles, beverage containers, and microwaveable trays, meeting modern consumer and regulatory demands.Thermoformed & Extruded Products
ER02N delivers excellent formability for thermoformed food trays, clamshells, and transparent sheets. It is widely used in POS displays, protective covers, and extruded profiles needing visual appeal and strength.Stationery & Consumer Goods
From transparent folders and pen barrels to storage boxes and display cases, ER02N is valued for its clarity, toughness, and anti-static properties in consumer and office products.Alternatives & Comparative Analysis
Comparable Grades:- Reliance Repol SR20NC (2.0 MFI, blow molding)
- IOCL Propel 2120MC (injection, higher MFI)
- Haldia Halene-P B202S (1.9 MFI, blow molding)
Opal PPRCP Opalene MR12C
Opal PPRCP Opalene MR12C is a clarified polypropylene random copolymer (PPRCP) manufactured by ONGC Petro additions Limited (OPaL) using INEOS gas-phase polymerisation technology at Dahej. MR12C delivers high clarity, balanced stiffness and impact, anti-static properties, and food-contact compliance (IS 10910). It is positioned for injection moulding and ISBM applications in premium packaging, houseware, and clear plastic goods.
MR12C is a flagship random copolymer in the Opalene MR series, offering converters a reliable, high-clarity, and process-friendly PPRCP for regulated packaging and household applications.
Technical Specifications and Material Properties
- Melt Flow Index: ~12 g/10 min (230°C/2.16 kg)
- Tensile Yield Strength: ~33 MPa
- Clarity/Gloss: High, clarified
- Stiffness–Impact Balance: Good modulus and toughness
- Processing: Injection/ISBM, typical barrel 190–250°C
- Anti-static: Yes
- Food-contact Compliance: IS 10910
Applications and Industry Use Cases
High-Clarity Rigid Containers and Houseware
MR12C is ideal for injection-moulded and ISBM rigid food containers, kitchenware, and household storage products demanding clarity, gloss, and safe food contact.ISBM Bottles and General Plastics
The grade excels in ISBM bottles and jars for food, personal care, and beverages, combining visual appeal with easy demoulding and anti-static finish for shelf hygiene.When to Prefer PPRCP Over PPCP/Homo PP
MR12C should be chosen over generic PP homopolymer or PPCP when high clarity, gloss, and safe food-contact compliance are required, especially for premium packaging and regulated applications.Alternative and Comparable PPRCP Grades in India
- Opalene MR12C (OPaL): High clarity, anti-static, IS 10910, injection + ISBM
- Reliance Repol SRX100: Ultra-high clarity, antistatic, houseware & ISBM
- Reliance Repol SRM100NC: High-clarity containers, syringes
- IOCL Propel 2120MC: Clarified random copolymer for containers & ISBM
- HMEL Polysure RM12CR: High-clarity containers, labware, ISBM, low cycle time
OPal PPRCP Opalene MR20K
OPalene MR20K by ONGC Petro additions Limited is a next-gen polypropylene random copolymer engineered for injection molding and ISBM. Designed for demanding food packaging, medical devices, and consumer goods, it delivers glass-like transparency, excellent rigidity, and anti-static properties. Its melt flow index of 12 g/10 min ensures fast cycle times and superior mold filling, making it the preferred choice for high-volume, high-clarity applications.
Manufactured using Spheripol II technology, MR20K’s random copolymer structure disrupts crystallinity, maximizing optical clarity and flexibility. The grade’s advanced nucleating agents deliver high gloss and uniform wall thickness, while anti-static properties reduce dust attraction. IS 10910 certification and FDA CFR 21.177.1520 compliance guarantee safe use in food, pharma, and drinking water applications. Chemical resistance, low moisture absorption, and robust dimensional stability make MR20K a leader among Indian and global PP-RCP grades.
Applications and Industry Use Cases
Food Packaging
MR20K is ideal for transparent food containers, microwaveable boxes, yogurt cups, and deli trays. Its clarity allows consumers to inspect contents easily, while food-grade certification ensures regulatory confidence for manufacturers and exporters.Medical and Healthcare
This grade is widely used for syringes, medical vials, specimen containers, and lab consumables. Its sterilization resistance and biocompatibility make it perfect for components exposed to autoclaving and chemical sterilants.Household and Consumer Goods
MR20K powers high-clarity kitchenware, storage organizers, and cosmetic packaging, offering both durability and superior aesthetics for daily-use products.ISBM Bottles & Personal Care
The material’s processability and clarity make it the go-to for clear condiment bottles, pharmaceutical bottles, and personal care packaging produced via ISBM.Automotive Interiors
MR20K finds niche use in automotive interiors for transparent gauge covers and dashboard components where rigidity and gloss are valued.
Polene EVA MV1055
Polene EVA MV1055 is a premium, additive-free, LDPE-based ethylene-vinyl acetate (EVA) copolymer engineered for foam sheets, injection molding, hot melt adhesive (HMA), cable coating, and extrusion coating. Manufactured by TPI Polene (Thailand) via proprietary LDPE-EVA process, MV1055 features 28% vinyl acetate, MFI 8 g/10 min, density 0.953 g/cm³, melting temperature 70°C, Vicat 49°C, Shore D 19 (ultra-soft), tensile strength at break 23 MPa, and ultimate elongation 840%. Its clean, additive-free formulation (no slip/no antiblock), uniform VA/MI, and strict contaminant control enable superior foamability, excellent elasticity, and outstanding low-temperature flexibility for Indian footwear, injection, adhesive, and cable coating industries.
Functional Features & Technical Authority
- Superior-Elasticity: Exceptional 840% elongation ensures flexible, cushioning foam and soft injection products.
- Medium-Flow: MFI 8 provides controlled processing for foam density, injection molding, and HMA.
- Additive-Free: Pure EVA with no slip or antiblock agents, enabling easy customization and clean foam surfaces.
- Ultra-Soft: Shore D 19 delivers maximum comfort in foam footwear and flexible injection products.
- Low-Temperature: Maintains flexibility and resilience in cold-weather and outdoor conditions.
- Uniform VA/MI: Consistent batch-to-batch performance for reliable foam and injection quality.
- Strict Contaminant Control: Low gel level ensures defect-free, clean foam and molded products.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, EU 10/2011, RoHS, ASTM D1238/D1505/D638/D1525.
Applications
Foam Sheets for Footwear (Primary)
Polene EVA MV1055 is optimized for foam soles, midsoles, and bases for athletic shoes, sandals, and comfort foam sheets. Its 28% VA delivers flexibility and comfort, MFI 8 enables controlled foam density, and the additive-free, ultra-soft formulation provides maximum cushioning and rebound. The 840% elongation ensures long-lasting flexibility, while Shore D 19 softness is ideal for direct skin contact and comfort. Good low-temperature resistance means foam remains flexible in cold climates.- Athletic shoe foam soles
- Foam midsoles and bases
- Sandal bases and comfort foam sheets
- Crosslinked foam products
Injection Molding & Hot Melt Adhesive
MV1055’s medium flow and ultra-soft, additive-free nature make it ideal for injection molded cap liners, flexible containers, and consumer goods, as well as hot melt adhesive sticks and cartridges. The formulation ensures excellent adhesion, soft flexibility, and reliable low-temperature sealability. Uniform VA/MI and low gel ensure defect-free injection and adhesive products.- Cap liners, flexible containers
- Injection molded toys/accessories
- HMA sticks/cartridges
Cable Coating & Extrusion Coating
MV1055 is suited for flexible cable insulation, extrusion coating for packaging, and lamination adhesives. Its elasticity and low-temperature resilience provide durable, flexible protection for cables and packaging.- Cable coating/insulation
- Extrusion coating for packaging
- Lamination adhesives
Polene EVA N8038
Polene EVA N8038 is a premium 18% ethylene vinyl acetate (EVA) copolymer resin from TPI Polene Public Company Limited (Thailand), produced via advanced high-pressure polymerization. Engineered for foam shoes, sheets, extrusion, cable jacketing, and industrial applications, N8038 stands out for its exceptional low-temperature resistance, superior elasticity, and reliable processability. Its tightly controlled molecular structure ensures batch-to-batch consistency, high mechanical strength, and outstanding foaming performance - making it the trusted choice for manufacturers seeking quality, compliance, and versatility.
In-Depth Product Description
Polene EVA N8038 is produced via high-pressure polymerization, resulting in a soft, flexible thermoplastic copolymer with outstanding uniformity and mechanical properties. The 18 wt% vinyl acetate content is foam-optimized, providing a perfect balance of elasticity and low-temperature performance. N8038 is supplied as natural/white pellets (25 kg bags) and contains a standard thermal stabilizer package-no slip/antiblock additives, making it ideal for custom additive integration. The resin is FDA and EU food-contact compliant, RoHS/REACH certified, and meets global safety and labeling standards. Its low melting point (86°C) enables energy-efficient processing and fast cycle times, while excellent filler and blowing agent compatibility make it suitable for diverse industrial formulations.Applications
Foam Shoes & Midsoles (55% Market Share)
- Compression/injection molded EVA soles, midsoles, sandals, slippers, orthopedic insoles
- Delivers lightweight, resilient, and comfortable foam with uniform cell structure
- Maintains flexibility down to -40°C-ideal for outdoor and cold-climate footwear
- Used by leading Indian and global footwear brands and contract converters
Foam Sheets & Cushioning (25% Market Share)
- Sports/yoga mats, protective packaging, equipment padding, anti-fatigue mats, acoustic panels
- Enables precise density control (40-150 kg/m³), excellent resilience, and long-term durability
- Non-hygroscopic and stable in humid or variable climates
Extrusion Coating & Cable Insulation (12% Market Share)
- Flexible cable jacketing, industrial control cables, extrusion coatings for protective layers
- Maintains flexibility in extreme cold; suitable for halogen-free flame-retardant cables
- Used in both domestic and export cable applications
Injection Molding & Consumer Goods (5% Market Share)
- Flexible connectors, grips, appliance covers, vibration dampers, soft enclosures, toys
- Supports complex geometries and delivers high mechanical strength and flexibility
Hot-Melt Adhesives & Specialty Compounds (3% Market Share)
- Base resin for hot-melt adhesives, custom EVA blends, color/formulation masterbatches
- No slip/antiblock additives - ideal for custom compounding and specialty formulations
Polene EVA SV1055
Polene EVA SV1055 is a high-performance, LDPE-based ethylene-vinyl acetate (EVA) copolymer designed for hot melt adhesive (HMA), cast film (solar PV), foam, cable coating, and multi-purpose polymer applications. Engineered by TPI Polene (Thailand) using a proprietary LDPE-EVA process, SV1055 features 28% vinyl acetate, MFI 20 g/10 min, density 0.952 g/cm³, melting temperature 69°C, Vicat 48°C, Shore D 25, tensile strength 17 MPa, and ultimate elongation 860%. Its built-in thermal stabilizer, no slip/no antiblock formulation, uniform VA/MI, and strict contaminant control deliver excellent adhesion, outstanding mechanical flexibility, and reliable processing for demanding Indian manufacturing, packaging, footwear, cable, and solar sectors.
Functional Features & Technical Authority
- Superior-Adhesion: High 28% VA polarity ensures strong, reliable bonding to paper, cardboard, plastic, leather, fabric, and metal substrates.
- Fast-Processing: MFI 20 enables efficient, rapid extrusion and application across HMA, film, and foam production.
- Flexible-Durable: Exceptional 860% elongation provides outstanding elasticity and mechanical durability in all end-use applications.
- Thermal-Stable: Built-in thermal stabilizer prevents oxidative degradation, extending shelf life and ensuring consistent performance.
- Multi-Purpose: Clean, no slip/no antiblock formulation is ideal for adhesives, cast film, foam, and cable coating without compromise.
- Uniform VA/MI: Consistent batch-to-batch performance ensures reliable quality across high-volume production.
- Strict Contaminant Control: Low gel level for defect-free, clean end products in all applications.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, EU 10/2011, RoHS, ASTM D1238/D1505/D638/D1525/D3418.
Applications
Hot Melt Adhesive Formulations (Primary)
Polene EVA SV1055 is explicitly engineered for hot melt adhesive applications across packaging, assembly, and specialty bonding. With 28% VA high polarity, MFI 20 balanced processing, and built-in thermal stabilizer, SV1055 delivers excellent wetting, strong bonds, and reliable flow in both manual and automated HMA systems.
HMA Glue Sticks & Cartridges:
SV1055 is ideal for office and craft adhesive sticks, cartridge-based application systems, and rapid dispensing equipment. The balanced MFI 20 enables smooth extrusion without viscosity constraints, while 28% VA ensures strong adhesion to diverse substrates. Thermal stabilizer protection ensures long shelf life and consistent performance in storage.Packaging Adhesives:
Perfect for carton sealing, edge banding, lamination, and flexible packaging. SV1055's excellent adhesion and low-temperature sealability (Vicat 48°C) enable reliable bonding in temperature-variable environments. The 860% elongation provides flexibility for dynamic packaging applications.Assembly Adhesives:
Ideal for footwear assembly, furniture bonding, and product assembly lines. SV1055's strong adhesion and mechanical flexibility ensure durable joints that withstand stress and environmental exposure. Thermal stability ensures consistent performance across production batches.Cable Coating & Insulation:
SV1055 is suitable for electrical cable insulation, protective coating, and semi-conductive layers. The clean formulation (no slip/antiblock) ensures uniform coating without surface defects, while thermal stabilizer protection provides long-term durability.Why Polene SV1055 Fits HMA:
- 28% VA high polarity – excellent adhesion to all substrate types without tie-layer polymers
- MFI 20 balanced – optimized melt viscosity for efficient HMA application
- Thermal stabilizer additive – built-in stability ensuring longer-lasting, consistent adhesive compounds
- Good low-temperature sealability (Vicat 48°C) – reliable bonding in temperature-variable applications
- 860% elongation – excellent flexibility for durable adhesive joints
Cast Film & Photovoltaic Applications
SV1055 is engineered for cast film production, particularly solar PV encapsulation and protective film applications. Its clean formulation (no slip/antiblock), exceptional elasticity, and thermal stability make it ideal for demanding film applications requiring optical clarity and long-term durability.Solar PV Encapsulation Film:
SV1055 is suitable for photovoltaic module encapsulation, where long-term thermal cycling, UV exposure, and mechanical stress are critical. The 860% elongation provides flexibility to accommodate thermal expansion/contraction, while thermal stabilizer protection ensures 25+ year module lifespan. No slip/antiblock formulation maintains optical clarity essential for light transmission.General Cast Film:
Ideal for protective packaging film, lamination film, and multi-layer structures. SV1055's clean surface (no migration) ensures defect-free, transparent film with excellent optical properties. Good mechanical properties (17 MPa tensile) maintain film integrity under stress.Extrusion Coating:
Perfect for protective coating on packaging, paper, and specialty materials. MFI 20 enables efficient coating application, while thermal stabilizer ensures stable processing at elevated temperatures.Why Polene SV1055 Fits Cast Film:
- Excellent elasticity (860%) – flexible, durable film in thermal cycling and environmental stress
- No slip, No antiblock – clean surface without migration for clear optical properties
- Good thermal stability – reliable performance in solar module long-term deployment
- Good mechanical properties – maintains structure under thermal and UV stress
- Uniform VA/MI – consistent batch-to-batch film quality
Foam Sheets & Injection Molded Products
SV1055 is engineered for foam sheet production, injection molding, and specialty polymer applications. Its exceptional elasticity, good mechanical properties, and thermal stability enable comfortable, durable foam products for footwear and consumer applications.Foam Sheets for Footwear:
SV1055 is ideal for shoe soles, midsoles, insoles, and cushioning layers. The 860% elongation provides comfort and flexibility, while 17 MPa tensile strength ensures durability under repeated stress. Good low-temperature resistance (Vicat 48°C) maintains flexibility in cold conditions.Foam Sandals & Casual Footwear:
Perfect for lightweight foam bases in sandals and casual shoes. SV1055's elasticity and mechanical properties create comfortable, durable foam structures that withstand daily wear.Injection Molded Products:
Suitable for caps, liners, consumer goods, and specialty applications. MFI 20 enables efficient injection molding, while thermal stability ensures consistent part quality.Why Polene SV1055 Fits Foam & Injection:
- Excellent elasticity – comfortable, flexible foam for footwear
- Good mechanical properties – durable foam structure
- Good low-temperature resistance – flexibility in cold conditions
- Thermal stabilizer – reliable processing and long-term durability
- Clean formulation – defect-free foam and molded products
Reliance PP Repol H030SG
Reliance Repol H030SG is a polypropylene homopolymer raffia grade developed by Reliance Industries Limited for tape extrusion applications. It is recommended for making raffia tapes used in woven fabrics for sacking, carpet backing, industrial packaging and geotextile applications. For buyers searching for H030SG PP raffia grade, 3 MFI polypropylene homopolymer, or polypropylene raffia tape grade in India, this grade is positioned as a dependable option for converters that need stable extrusion, good tape strength and consistent woven fabric performance.
Manufactured under the Repol PP portfolio, H030SG is produced using the Unipol PP process, a gas-phase fluidised bed reactor technology known for consistent polymer quality and process stability. In practical terms, this matters to woven sack and raffia tape manufacturers because line consistency, low defect generation and predictable orientation behaviour directly affect output, tape quality and loom performance.
Manufacturer and Brand Background
Reliance Industries Limited is one of India’s largest polymer producers, and the Repol brand covers a wide range of polypropylene grades for raffia, injection moulding, fibre, film and extrusion applications. Within this portfolio, Repol H030SG is a dedicated raffia tape grade designed for converters that require reliable processing and balanced mechanical performance for woven fabric end uses. The grade is supplied as virgin polypropylene homopolymer granules and is widely referenced across the Indian raffia market for woven sacks, FIBC-related fabrics, carpet backing substrates and technical textile applications. Its market relevance comes from its established use in tape extrusion lines where processors value stable melt behaviour and efficient downstream handling.Technical Insights
From a technical standpoint, Repol H030SG combines a melt flow rate of 3.0 g/10 min with a density of 0.90 g/cc, making it suitable for raffia tape extrusion where controlled flow and orientation are important. The grade also shows 34 MPa tensile strength at yield, 10% elongation at yield, 1650 MPa flexural modulus, 70 Shore D hardness, 40 J/m notched Izod impact at 23°C, and 104°C HDT at 0.455 MPa.These values indicate a material profile built for stiffness, tape integrity and practical durability in woven structures. For manufacturers, the combination of moderate flow and solid mechanical balance supports tape formation, stretching and conversion into woven fabrics that need strength without sacrificing process consistency. The grade is also known for a low water carry-over additive package, which helps reduce moisture retention during water-bath cooling and supports cleaner, more efficient tape Production. Processing guidance commonly cited for H030SG includes melt temperatures of 240–280°C, water bath temperatures of 10–25°C, and chill roll temperatures of 20–40°C. This makes the grade especially relevant for processors looking for H030SG raffia processing guidance or a PP raffia grade for stable tape extrusion.Applications and Industry Use Cases
Woven Sacks and Sacking Fabrics
Repol H030SG is widely used in woven sack applications such as cement bags, flour bags, animal feed bags and other industrial sacking formats. Its raffia tape orientation behaviour and balanced strength profile help converters produce woven fabrics that can handle filling, stacking and transport demands in bulk packaging environments.FIBC and Industrial Packaging Fabrics
For industrial packaging, the grade is suitable for woven fabrics used in flexible intermediate bulk packaging and other heavy-duty wrapping structures. Processors prefer grades in this category when they need consistent tape extrusion, dependable weaving performance and fabric strength that supports demanding logistics and handling conditions.Carpet Backing
In carpet backing applications, H030SG is used to produce raffia tapes that contribute to dimensional stability and structural support in woven backing cloth. The grade’s stiffness and process consistency make it relevant for converters supplying primary or secondary carpet backing materials where uniform tape quality is important.Geotextiles
Geotextile manufacturers use raffia-based polypropylene grades for woven structures involved in soil stabilisation, separation and drainage-related applications. H030SG fits this use case because it is designed for woven fabric production and offers the kind of processing stability and mechanical balance needed in technical textile conversion.Tarpaulins and Utility Fabrics
The grade is also relevant for tarpaulins, wrapping fabrics and other utility woven products where processors need a polypropylene raffia material that runs smoothly on tape extrusion lines and supports durable woven output. This makes it a practical choice for converters serving agriculture, infrastructure and industrial packaging Sectors.Comparable Alternatives
In the Indian market, Repol H030SG is commonly compared with IOCL PP1030RG/H1030RG, HMEL R03RR, and MRPL HR003. These grades sit in a similar raffia-grade range, with melt flow values around 3 to 3.5, and are generally positioned for stretched tapes, woven sacks and related raffia applications. IOCL PP1030RG is considered a direct alternative because of its similar MFI and woven sack orientation. HMEL R03RR is another close comparison, especially for buyers evaluating raffia grades with low water carry-over and tape strength balance. MRPL HR003 also falls into the same practical selection band for converters focused on wovenfabric production. The rationale for choosing H030SG typically comes down to its established Reliance positioning in the raffia segment, its process consistency, and its suitability for woven sacks, carpet backing and geotextiles. Buyers comparing H030SG vs PP1030RG or H030SG vs HMEL R03RR are usually evaluating supplier preference, processing familiarity, line behaviour and end-use fabric performance rather than radically different polymer chemistry.
Reliance PP Repol H034SG
Reliance Repol H034SG is a polypropylene homopolymer BOPP film grade developed by Reliance Industries Limited for high-speed biaxially oriented polypropylene film production. Officially recommended for oriented film processes, this grade is especially suited for low-thickness films and is widely positioned for adhesive tapes, food packaging, cigarette and textile overwraps, synthetic paper, and plain or metallisable BOPP films. For processors looking for a reliable PP homopolymer for high-output BOPP lines, H034SG offers a balanced combination of flow, stiffness, orientation behaviour, and line productivity.
Reliance Industries is one of India’s largest polymer manufacturers, and the Repol PP portfolio includes specialised grades for film, raffia, fibre, and injection moulding applications. Within this portfolio, H034SG is a dedicated BOPP film homopolymer rather than a general-purpose extrusion grade. That matters because BOPP film lines demand a resin with stable processing behaviour, good orientation response, and the ability to support thin-gauge film production at commercial line speeds. For buyers searching for Reliance Repol H034SG supplier in India, BOPP film PP granules, or 3.4 MFI polypropylene homopolymer for adhesive tape and packaging films, this grade is a strong fit for technically demanding film conversion environments.
Deep Technical Insights
The key technical parameter for Repol H034SG is its melt flow rate of 3.4 g/10 min at 230 °C/2.16 kg as per ASTM D1238. This MFR range is well suited to BOPP film extrusion because it supports a useful balance between melt strength and processability. In practical terms, that helps film producers maintain stable extrusion, controlled orientation, and consistent performance on high-speed lines, especially when targeting low-thickness films. Typical property data associated with H034SG further supports its positioning as a BOPP film grade. The material is reported with density around 0.90 g/cc and Shore D hardness around 69 to 70, which aligns with the stiffness and surface durability expected in film applications such as tape base films and synthetic paper. Mechanical values commonly referenced for this grade include tensile strength at yield around 36 MPa, elongation at yield around 12%, flexural modulus around 1350 to 1400 MPa, and notched Izod impact around 40 J/m. Thermal performance is also relevant, with heat deflection temperature reported around 104 to 105 °C. These figures are typical values and should be treated as reference data rather than guaranteed specifications. For BOPP processors, the processing window is equally important. Public technical references indicate extrusion temperatures in the range of 220 to 260 °C, chill roll temperatures around 20 to 50 °C, MD stretching temperatures around 120 to 160 °C, and TD stretching temperatures around 150 to 170 °C, with typical stretch ratios of 4 to 8 in MD and 7 to 10 in TD. These ranges help explain why H034SG is preferred for high-speed oriented film lines, but actual settings should always be optimised based on line design, film structure, and target thickness.Applications and Industry Use Cases
Plain and Metallisable BOPP Films
Reliance Repol H034SG is primarily designed for plain and metallisable BOPP film production where stable orientation, consistent thickness control, and good downstream converting behaviour are essential. In these applications, the grade supports film structures used across packaging, lamination, and speciality film markets. Its balanced flow and stiffness profile make it suitable for processors aiming to run thin films at commercial speeds without compromising film integrity.Adhesive Tape Base Films
One of the most important application areas for H034SG is adhesive tape film. BOPP tape manufacturers need a polypropylene homopolymer that can deliver dimensional stability, surface consistency, and reliable orientation during film production. The stiffness and hardness profile of H034SG make it well aligned with tape base film requirements, where clean winding, stable film handling, and dependable converting performance matter.Food Packaging and Overwrap Films
H034SG is also relevant for food packaging films and overwrap applications such as confectionery, bakery, cigarette, and textile overwraps. In these segments, BOPP film producers value a grade that can support high-speed processing along with good film appearance and regulatory suitability. Public compliance references for food-contact-related standards further strengthen the grade’s relevance for packaging structures, subject to full application and structure validation.Synthetic Paper and Speciality Film Uses
Synthetic paper and related speciality film applications require a resin that can support stiffness, dimensional stability, and controlled orientation behaviour. H034SG fits well in this space because its property profile is aligned with film applications where printability, handling, and structural consistency are important. It is also useful in metallisable film structures where uniformity and downstream surface performance are commercially significant.Comparable Alternatives
Within the Indian BOPP film market, the closest comparable grades to Repol H034SG include IOCL F1030FG or F1030FG1 and MRPL F03RR or F03RR1. These grades are commonly mapped in comparison charts as BOPP film homopolymers for food packaging, lamination, metallisable films, and related applications. IOCL F1030FG is especially relevant as a practical alternative because its melt flow range is close to H034SG and it is positioned for a similar BOPP film processing window. The rationale behind choosing H034SG comes from its combination of verified BOPP-specific positioning, 3.4 MFR, suitability for low-thickness films, and acceptance across adhesive tape, packaging, overwrap, and synthetic paper applications. Compared with broader PP film grades, H034SG is more specifically aligned to oriented film lines rather than general cast film or extrusion use. Final substitution between H034SG and other Indian BOPP grades should always be validated through TDS review and plant trials, especially where film thickness, line speed, metallisation behaviour, or downstream converting performance are critical.
Reliance PP Repol H110MA
Reliance Repol H110MA, is a premium injection moulding polypropylene homopolymer from Reliance Industries Limited—India’s largest and most trusted polymers producer. This grade is engineered for high productivity and consistent quality, making it the industry benchmark for rigid packaging, housewares, thermoware, and furniture. A built-in antistatic additive ensures long-lasting surface aesthetics by minimizing dust pickup. Reliance’s Repol brand is synonymous with quality, regulatory compliance, and robust supply chain support, making H110MA a go-to solution for manufacturers seeking reliability and technical excellence.
Deep Technical Insights & Data Sheet Highlights
Repol H110MA features a high melt flow rate (MFR 11 g/10 min), enabling fast-cycle injection moulding and thin-wall part production. Its high flexural modulus ensures excellent stiffness and dimensional stability, while the Shore D hardness delivers superior surface durability. Balanced impact resistance and a heat deflection temperature (104°C) make it ideal for demanding applications. Reliance provides full batch traceability, technical documentation, and compliance with IS 10910, IS 16738:2018, and US FDA 21 CFR 177.1520 for food-contact use. Typical processing windows: melt temperature 210–260°C, mould temperature 30–50°C. These technical strengths give manufacturers confidence in processability, end-product quality, and compliance.Applications & Industry Use Cases
Rigid Packaging
Repol H110MA is widely adopted for injection-moulded containers, thin-wall tubs, lids, and caps. Its high flow and stiffness enable lightweight, rigid packaging solutions that maintain shape and integrity during filling, transport, and storage.Housewares and Thermoware
With outstanding rigidity and antistatic properties, H110MA is ideal for kitchenware, storage boxes, insulated containers, and household articles. Manufacturers benefit from easy moulding of complex shapes and long-lasting surface appearance.Furniture and Large Moulded Parts
The grade’s mechanical strength and stiffness support the production of durable furniture components such as chairs, stools, backs, and frames. Its processability allows for efficient manufacturing of both large and intricate parts, with reduced dust attraction for indoor use.Compounding and Masterbatch
As a homopolymer with controlled MFR, H110MA is a reliable carrier for masterbatches and filled compounds. It ensures uniform dispersion of additives and colorants, supporting high-performance end products in regulated applications.General Plastics & Job Shops
H110MA is a top choice for job shops producing consumer goods, packaging, and technical mouldings, thanks to its processing stability and broad regulatory acceptance.Comparable Alternatives – Technical Analysis
Key Indian alternatives to Repol H110MA include IOCL 1110MG, IOCL 1110MAS, HMEL M12RR, and OPaL MH13. Each is a PP homopolymer injection grade with a similar MFR (10–12 g/10 min), targeting rigid packaging, houseware, and furniture. IOCL 1110MG and 1110MAS match H110MA in flow and antistatic performance. HMEL M12RR and OPaL MH13 offer comparable stiffness and processability, making them suitable for converters seeking alternative sources or dual qualification. While all these grades meet industry standards for mechanical and thermal properties, Reliance Repol H110MA stands out for its traceability, regulatory documentation, and nationwide supply assurance—key for consistent, high-volume manufacturing.
Reliance PPCP Repol AMI035N
Reliance Repol AMI035N is a polypropylene impact copolymer (PPCP) engineered for injection moulding applications demanding exceptional stiffness–impact balance, dimensional stability, and long-term durability. Produced using advanced process technology, AMI035N features a low melt flow index (3 g/10 min), making it the ideal PPCP for automotive components, crates, rigid packaging, furniture, and industrial mouldings where structural integrity and impact resistance are non-negotiable. The grade’s mechanical and thermal profile ensures performance in both moderate and demanding service environments.
Technical specifications
Flow & physical properties
- Melt Flow Index: 3 g/10 min (230°C/2.16 kg) – low-MFI for maximum toughness and rigidity
- Density: ~0.90 g/cm³ – standard for PP IC
Mechanical & thermal properties
- Tensile strength at yield: ~27 MPa – robust for automotive and structural parts
- Elongation at yield: ~8% – supports resilience under load
- Flexural modulus: ~1100 MPa – high stiffness for crates, furniture, and packaging
- Notched Izod impact (23°C): ~160 J/m – excellent impact strength for drop and stacking resistance
- Vicat softening point (10 N): ~150°C – resists deformation under moderate heat
- Heat deflection temperature (HDT, 0.455 MPa): ~90°C – suitable for automotive interiors and logistics
Regulatory compliance
- Conforms to IS 10910 (food/pharma/drinking water contact) and IS 16738:2018 (positive list)
- Additives and formulation meet FDA and global standards for safe packaging and consumer use
Deep technical insights
- Low-MFI advantage: AMI035N’s 3 g/10 min MFI is ideal for moderate-wall, high-strength parts, maximizing impact and stiffness while minimizing warpage and brittleness.
- Mechanical synergy: 1100 MPa flexural modulus and 160 J/m impact provide the stiffness and toughness required in automotive, crate, and furniture applications.
- Thermal reliability: Vicat 150°C and HDT 90°C ensure shape retention and performance in warm or sun-exposed environments.
- Dimensional consistency: Reactor-grade dispersion and process stability support repeatability for OEM and high-volume production.
Applications
Automotive components
AMI035N is engineered for interior trims, semi-structural parts, and components where both rigidity and impact resistance are essential. Its thermal and mechanical profile supports performance in cabin and non-critical under-hood service.Crates & rigid packaging
High modulus and impact strength make AMI035N perfect for stackable crates, bins, and rigid packaging, supporting high stacking loads and repeated drops in logistics and warehousing.Furniture
For chairs, tables, and modular furniture, AMI035N delivers the load-bearing stiffness and drop resistance required in institutional and consumer settings.Industrial mouldings
The grade’s balance of strength and impact suits technical housings, machine guards, and industrial covers, providing ruggedness and dimensional stability for demanding uses.Processing guidelines
- Barrel temperature: 190–230°C (mid-range 200–220°C for most parts)
- Mould temperature: 30–40°C (cooler for cycle time, warmer for finish and warpage control)
- Packing pressure/time: Essential for ribs and thick sections to prevent sink marks
- Injection tips: Use moderate injection speeds, ensure uniform wall thickness, and optimize gate/rib design for best results
Reliance PPCP Repol B030MG
Reliance Repol B030MG is a polypropylene impact copolymer (PPCP) manufactured via the Unipol gas-phase process, designed for injection moulding where a balance of stiffness and medium impact strength is critical. This grade is ideal for industrial crates, furniture, automotive trims, textile components, and general technical mouldings. B030MG’s process stability, surface finish, and mechanical balance make it a trusted choice for OEMs and high-volume moulders.
Technical properties and datasheet
Physical and mechanical properties
- Melt flow rate: ~3.0–3.3 g/10 min (ASTM D1238)
- Density: ~0.90 g/cc (ASTM D792)
- Tensile strength at yield: ~26–27 MPa (ASTM D638)
- Elongation at yield: ~10% (ASTM D638)
- Flexural modulus: ~1,000 MPa (1% secant, ASTM D790)
- Notched Izod impact (23 °C): ~1.1 J/cm (≈150 J/m, ASTM D256)
- Heat deflection temp @ 0.46 MPa: ~95 °C (ASTM D648)
Typical processing conditions
- Melt temperature: 190–240 °C
- Mold temperature: 20–50 °C
- Parameters may vary by part design and machine; always refer to the manufacturer’s datasheet for best results.
Regulatory information
Food-contact and regulatory compliance
- Complies with US FDA 21 CFR 177.1520, IS 10910, IS 16738:2018, and EU 10/2011 food contact standards.
- Material Safety Data Sheet confirms low toxicity and safe handling under normal industrial conditions.
Applications and design guidance
Crates and industrial packaging
Repol B030MG is widely used in stackable crates, beverage bins, and logistics boxes, prized for its stiffness, impact resistance, and finish. For example, high-stack dairy crates benefit from its strength and surface gloss, ensuring durability and branding.Furniture and household components
This grade is chosen for chairs, stools, cabinets, and furniture parts where rigidity, toughness, and colourability are required. Unlike recycled blends, B030MG offers better surface finish and long-term stability.Automotive and engineering parts
B030MG supports interior trims, housings, and brackets that require dimensional stability and a clean finish. It is compatible with talc and modifiers for textured or grained finishes.Textile and general industrial products
Used in bobbins, cones, textile machine housings, and appliance components, B030MG delivers reliable processability and mechanical balance for technical mouldings.Performance advantages of Repol B030MG
- Stiffness–impact balance for demanding industrial and consumer parts
- Consistent processability and stable cycle times
- Thermal performance suitable for moderate heat exposure
- Excellent surface gloss for branding and aesthetics
- Batch-to-batch reliability and original Reliance documentation
Reliance PPCP Repol B120MA
Reliance’s PPCP Repol B120MA is a polypropylene impact copolymer (PPCP) engineered for injection moulding. It delivers a balanced combination of medium impact strength, stiffness, and antistatic properties. Repol B120MA is ideal for B2B buyers seeking high process reliability and consistent part quality. Typical users include OEMs, moulders, compounders, and procurement teams manufacturing housewares, thermowares, furniture, sanitary wares, and automotive/industrial components.
Key Features & Benefits of Repol B120MA
- Medium impact strength with reliable toughness
- Balanced stiffness–impact profile for robust parts
- Built-in antistatic agent for reduced dust pick-up
- Good surface gloss and consistent finish
- Designed for fast, efficient injection moulding
Technical Properties & Processing Guidelines
Material Properties of Repol Repol B120MA
- Mechanical: Medium impact, good stiffness, reliable dimensional stability
- Thermal: Suitable for housewares, industrial and automotive use
- Rheological: Medium MFI for efficient cycle times
- Compliance: Meets IS 10910 and positive list for food-contact (verify per application)
Recommended Processing Conditions (Injection Moulding)
- Barrel temp: 180–230°C (typical)
- Mould temp: 30–60°C (typical)
- Store bags in dry, dust-free area below 50°C
- Refer to datasheet for machine/part-specific tuning
Typical Applications of Reliance PPCP Repol B120MA
Reliance’s Repol B120MA is widely used for housewares (containers, thermowares, sanitary wares), furniture parts, and industrial/automotive mouldings. Its combination of impact strength, stiffness, and antistatic properties makes it suitable for robust, high-appearance parts. Repol B120MA is also selected by compounders for custom blends in automotive and general-purpose moulding.
Reliance PPCP Repol B220MN
Reliance Repol B220MN is a high-flow polypropylene (PP) impact copolymer (PPCP) granule engineered by Reliance Industries for demanding injection moulding applications. With a melt flow rate of 22 g/10 min and nucleated for fast cycles, B220MN is trusted by OEMs and moulders for rigid packaging, automotive components, housewares, and appliance parts. The grade’s balanced stiffness and impact strength, combined with reliable dimensional stability, make it a go-to PPCP for consumer and industrial plastics. B220MN is supplied as natural granules and is suitable for food-contact and regulated applications (per FDA 21 CFR 177.1520 and IS 10910).
Technical specifications of Reliance Repol B220MN
Flow & physical properties
- Melt Flow Rate (MFR): 22 g/10 min (230°C/2.16 kg) – enables rapid filling of thin sections, ribs, and complex moulds, reducing cycle times
- Density:90 g/cc – typical of PP impact copolymers, supporting lightweight design
Mechanical performance: stiffness & impact strength
- Tensile Strength at Yield: ~25 MPa – offers a solid balance between flexibility and strength
- Flexural Modulus: ~1.1 GPa – medium stiffness, good for load-bearing and structural parts
- Notched Izod Impact: High toughness at room temperature, much tougher than PP homopolymer – ideal for parts that face drops or repeated handling
Thermal properties & service temperature window
- Heat Deflection Temp (HDT): ~100°C (0.46 MPa) – suitable for room-temperature and moderately warm conditions, such as appliance interiors and automotive trims
- Vicat Softening Point: Typical of PP IC, supporting service up to 90–100°C
Functional Features
Reliance Repol B220MN brings together process efficiency, material reliability, and design flexibility. It’s nucleated for faster crystallisation and shorter cycles, helping you boost productivity. The grade’s impact-stiffness balance allows for robust, lightweight parts, and its food-contact compliance opens up regulated market opportunities.Applications and industry use cases
Household and consumer plastic products
B220MN is used in buckets, storage bins, kitchenware, furniture components, and other houseware items. Its high flow and toughness mean parts are lightweight, durable, and resistant to everyday drops and knocks.Appliances and electrical components
Appliance makers use B220MN for housings, control panels, knobs, and internal parts in fans, coolers, washing machines, and more. The grade’s impact and stiffness help these parts last, while its thermal profile is great for room-temperature and mildly warm areas.Automotive and industrial parts
For non-critical interior trims, battery cases, and light covers, B220MN’s toughness and processability shine. It handles vibration and moderate impacts better than standard PP, making it a cost-effective solution for automotive interiors and industrial covers.Rigid packaging, crates, caps & closures
B220MN is trusted for injection-moulded crates, pallets, rigid packaging, and closures that need to withstand logistics stress. Its high flow enables thinner walls and faster cycles, helping manufacturers cut weight and boost output.Processing guidelines for PPCP Repol B220MN
Recommended injection-moulding parameters
- Melt temperature: 190–240°C (lower for standard parts, higher for thin-wall or complex shapes)
- Mould temperature: 20–50°C (colder for speed, warmer for finish/stability)
- Injection speed & pressure: Use high speed to exploit flow; ensure packing to avoid sink in ribs/bosses
- Regrind usage: Clean, limited regrind is generally safe if contamination is controlled
Design tips for thin-wall and multi-cavity tools
- Use uniform wall thickness and rounded corners to reduce stress
- Gates and runners should be sized for high-flow PP IC to avoid short shots
- Thin-wall designs benefit from B220MN’s flowability and cycle-time reduction
Common PP injection-moulding defects and troubleshooting
- Warpage: May be caused by uneven cooling or mould temperature; adjust cooling and packing
- Flow lines: Increase injection speed or temperature; check gate location
- Short shots: Raise temperature or speed; ensure venting is adequate
Performance advantages vs other PP grades
B220MN vs PP homopolymer: Much higher impact strength, especially at low temperatures, but slightly less stiff and heat-resistant. B220MN vs random copolymer PP: Much tougher but opaque; perfect where clarity isn’t needed but durability is. B220MN vs engineering plastics (ABS, PC/ABS): Lower cost and density, good for non-high-heat parts, but less heat-resistant than engineering plastics. Why choose B220MN?- Faster cycles, thinner walls, and higher productivity than many other PP grades
- Balanced performance for a wide range of consumer, appliance, and automotive parts
Reliance PPCP Repol B250EG
Reliance Repol B250EG is a specialized, high-flow polypropylene (PP) impact copolymer (PPCP) engineered using the Unipol gas-phase process and a high-activity stereospecific catalyst. Its standout feature is a melt flow rate of 25 g/10 min, making it ideal for high-speed extrusion coating lines where uniform coating and process reliability are critical. B250EG is recommended for extrusion coating of PP woven fabrics—think woven sacks, tarpaulins, agro-textiles, and flexible packaging—where its flow, adhesion, and toughness ensure optimal product quality. This grade is trusted by woven sack manufacturers, laminators, packaging converters, and OEMs across India.
Technical specifications of Reliance Repol B250EG
Flow and physical properties
- Melt Flow Rate (MFR): 25 g/10 min (230°C/2.16 kg) – delivers excellent flow for thin, even coatings at high line speeds
- Density: 0.90 g/cm³ – standard for PP impact copolymers, supporting lightweight coatings
Mechanical performance of coated structures
- Tensile Strength at Yield: ~24 MPa – ensures coated fabrics retain strength and flexibility
- Flexural Modulus: ~0.9 GPa – provides a balance of stiffness and drapability
- Impact Resistance: Superior to PP homopolymer coatings, reducing cracking and improving durability under handling/folding
Thermal behaviour and service conditions
- Service Temperature Range: Suitable for moderate temperatures found in outdoor sacks, tarps, and packaging—not for continuous high-heat use
- Thermal Stability: Maintains coating integrity during high-speed extrusion and typical end-use conditions
Functional Features
B250EG is purpose-built for extrusion coating, delivering process efficiency, product durability, and surface quality. The grade’s high melt flow, impact copolymer matrix, and process consistency make it a top choice for converters seeking reliability and productivity gains.Applications and industry use cases
Coating of PP woven fabrics and sacks
B250EG is the preferred PPCP for extrusion coating of polypropylene woven sacks, FIBC fabrics, and tarpaulins. Its high flow enables thin, uniform coatings at high line speeds, improving moisture barrier, printability, and seam strength. This results in tough, reliable sacks and tarps for cement, fertiliser, and agro applications.Tarpaulins, agro-textiles, and industrial fabrics
For tarpaulins, ground covers, and agro-textiles, B250EG delivers abrasion resistance and flexibility, helping products withstand outdoor exposure and repeated handling. Its impact copolymer base reduces cracking and improves service life.Flexible packaging and paper-poly laminates
B250EG is widely used for extrusion-coated films, paper-poly laminates, and board coatings. The PP layer adds chemical and moisture resistance to cartons and flexible packs, with high line speed compatibility.Other extrusion-coating and lamination applications
Beyond woven fabrics, B250EG serves in general plastics, non-woven fabric coatings, and specialty laminates where high-flow, thin, and tough coatings are required.Processing guidelines for PPCP Repol B250EG in extrusion coating
Recommended extrusion-coating conditions
- Melt temperature: 220–260°C (adjust as per line and substrate)
- Line speed: High MFR supports faster lines and thinner coatings at stable screw loads
- Substrate prep: Ensure clean, dry woven fabric for optimal adhesion
Coating design and thickness optimisation
- Target uniform, thin coatings for cost efficiency and performance
- Monitor edge stability and neck-in—B250EG’s flow helps control neck-in for consistent coverage
- Screw design: Standard PP IC screw with proper L/D and mixing section recommended
Common coating defects and troubleshooting
- Orange peel: May result from low melt temperature or poor substrate prep—raise temp, improve cleaning
- Neck-in: Excessive line speed or insufficient die temp—adjust line and thermal settings
- Poor adhesion: Check substrate moisture and surface tension; optimise melt temp and pressure
Performance advantages vs alternative PP grades
B250EG vs PP homopolymer coating grades
B250EG offers much better impact and crack resistance, especially in thin coatings on woven fabrics. This means fewer failures during folding, stacking, and transport.B250EG vs lower-MFI PPCP grades
Its very high MFR enables higher throughput, thinner coatings, and better coverage—translating to productivity gains and material savings on modern extrusion lines.Why choose Repol B250EG for extrusion coating?
- Faster lines: High flow means higher speed and lower energy use per unit
- Lighter coatings: Enables downgauging without sacrificing coverage or durability
- Stronger fabrics: Impact copolymer matrix improves resistance to cracking and abrasion
- Consistent finish: Uniform coating and reduced defects for better printability and appearance
Reliance PPCP Repol B400MN
Reliance Repol B400MN is a high-flow, nucleated polypropylene impact copolymer (PPCP) engineered by Reliance Industries Ltd using Unipol PP gas-phase technology. With a melt flow rate of 38 g/10 min, B400MN combines excellent processability, medium impact strength, and dimensional stability, making it ideal for injection moulding of appliance parts, automotive components, grilled/thin-wall products, and compounding. The nucleating agent accelerates crystallisation, shortens cycle times, and enhances both stiffness and part gloss. B400MN is supplied as natural granules in 25 kg bags, and is fully compliant with IS 10910 for food, pharma, and drinking water contact, as well as FDA CFR 21 177.1520.
Functional Features
Repol B400MN stands out for its reactor-grade consistency, fast crystallization, and balanced mechanical properties. Its nucleated structure supports low warpage, reliable dimensional accuracy, and high-gloss surfaces. The grade’s medium impact and stiffness profile enable versatile use across appliances, automotive, and industrial sectors.Detailed Technical Specifications (Typical Values)
- Melt Flow Rate: 38 g/10 min (ASTM D1238, 230°C/2.16 kg)
- Density:90 g/cc (ASTM D792)
- Tensile Strength at Yield: 26 MPa (ASTM D638)
- Elongation at Yield: 7% (ASTM D638)
- Flexural Modulus: 1150 MPa (ASTM D790A)
- Notched Izod Impact (23°C): 70 J/m (ASTM D256)
- Heat Deflection Temp (455 kPa): 105°C (ASTM D648)
- Hardness: Shore D 68 (ASTM D2240)
Applications and Industry Use Cases
Appliances
B400MN is widely used for appliance parts such as washer internals, AC grills, and fan covers. Its high flow and nucleated stability enable precise, defect-free moulding of thin-walled and grilled components, while its gloss and dimensional stability support premium surface finishes.Automotive
Automotive compounders and OEMs use B400MN for interior and exterior components, compounds, and non-structural parts requiring a balance of stiffness and impact. The grade’s processability supports complex designs and high-volume manufacturing.Grilled/Thin-Wall Products
The high flow and nucleation of B400MN make it ideal for fan guards, vents, and thin-walled housings, where rapid mould filling and low warpage are critical for assembly and performance.Compounding
B400MN is an excellent base resin for masterbatch and mineral-filled PPCP compounds, supporting efficient dispersion and batch consistency.Performance Advantages
Compared to non-nucleated or lower-MFI PPCP grades, Repol B400MN delivers faster cycle times, enhanced dimensional control, and superior gloss in thin-wall and grilled applications. Its reactor-grade nucleation technology minimizes warpage and shrinkage, making it a preferred choice for high-output, precision moulding environments. B400MN is competitive with HMEL CM40NR (40 MFI), IOCL Propel 3650MN (65 MFI), and Haldia Halene M365 for thin-wall, appliance, and compounding applications.Compliance, Packaging, and Storage
Food Contact Compliance: Certified to IS 10910, IS 16738:2018, and FDA CFR 21 177.1520 (not for SUP-prohibited items). Packaging: Natural granules in 25 kg bags. Storage Guidelines: Store dry, below 50°C, away from direct sunlight and moisture to maintain material quality.
Reliance PPCP Repol B650MN
Reliance Repol B650MN is a premium polypropylene impact copolymer (PPCP) designed for demanding injection-moulded applications where high flow, reliable impact strength, and dimensional stability are critical. Engineered with a nucleating agent, B650MN offers a unique combination of rapid mould filling, moderate toughness, and excellent surface finish, making it the material of choice for manufacturers in automotive, appliance, and houseware sectors. Its high melt flow rate-approximately 70 grams per 10 minutes at 230°C-enables the production of intricate, thin-walled parts with reduced cycle times and lower injection pressures. This grade is supplied as natural-colour, virgin granules and is fully backed by Reliance’s stringent quality and compliance protocols.
At a glance, Repol B650MN delivers high-flow processing, medium impact strength, nucleation-enhanced stability, full food-contact compliance, and reliable pan-India supply.
Functional Features
Repol B650MN is cycle time optimized, enabling faster production and improved throughput on high-cavitation moulds. Its thin-wall capability makes it ideal for parts with complex geometries and long flow paths, such as appliance housings and automotive trim. The grade is regulatory ready, meeting Indian, US, and EU food-contact standards, and is supplied in consistent, traceable batches for maximum process control. Each lot is supported by technical documentation and batch-level traceability, ensuring peace of mind for OEMs and converters.Technical Specification Highlights
With a melt flow rate of around 70 g/10 min, Repol B650MN is classified as a very high-flow PPCP. Its density is typically 0.90 g/cc, aligning with industry standards for impact copolymers. The material delivers a flexural modulus of approximately 1300 MPa, balancing stiffness with flexibility for parts that require both rigidity and some give. Notched Izod impact strength at room temperature is about 70 J/m, offering robust resistance to everyday handling and minor impacts. The grade’s heat deflection temperature, measured at 455 kPa, is around 110°C, making it suitable for components exposed to moderate heat, such as under-the-hood automotive parts and appliance interiors. Surface hardness is rated at Shore D 68, ensuring a durable finish.Applications & Industry Use Cases
Automotive Components
Repol B650MN is widely adopted in the automotive sector for interior trims, HVAC ducts, fan shrouds, and non-structural covers. Its high-flow properties allow for the efficient moulding of large, complex parts with thin walls and intricate ribs, while its medium impact strength ensures durability in daily use. Automotive compounders also value B650MN as a base resin for producing filled and reinforced PPCP grades, especially where rapid cycle times and dimensional stability are priorities.Appliances & Consumer Durables
In the appliance industry, B650MN is the go-to choice for manufacturing air cooler and AC grills, fan guards, washing machine and dishwasher internal components, and refrigerator interior fittings. Its chemical resistance, dimensional integrity, and smooth surface finish make it ideal for parts exposed to detergents, temperature changes, and repeated use. The grade’s nucleated structure further enhances crystallization, reducing warpage and shrinkage in finished products.Houseware & Compounding
B650MN’s high flow makes it perfect for houseware items such as storage bins, crates, thin-wall buckets, and organizers, where complex designs and efficient production are essential. It is also extensively used by masterbatch and compound manufacturers as a base resin, thanks to its ease of dispersion and compatibility with a wide range of fillers and additives.Compliance, Approvals, & Safety
Reliance Repol B650MN stands out for its comprehensive regulatory approvals. It is certified under IS 10910 and IS 16738:2018 for safe use in food-contact, pharmaceutical, and drinking water applications in India. The grade also conforms to US FDA 21 CFR 177.1520 and EU Regulation 10/2011, ensuring global market access for converters and OEMs. Each batch is supported by a Technical Data Sheet (TDS), Safety Data Sheet (SDS), Certificate of Analysis (COA), and regulatory compliance letters, all available on request.Packaging, Storage & Logistics
B650MN is typically supplied in robust 25 kg polypropylene bags, shrink-wrapped on pallets for secure transportation. For best results, store the material in a dry, closed environment below 50°C and away from direct sunlight or UV exposure to prevent caking and degradation. JITSY offers fast, pan-India dispatch from strategically located warehouses in Delhi, Gujarat, Maharashtra, and Kolkata, with export-ready documentation for international buyers. Both partial truck loads and full container loads are supported, ensuring supply reliability for manufacturers of all sizes.
Reliance PPCP Repol C015EG
Reliance Repol C015EG is a polypropylene impact copolymer (PPCP) engineered for extrusion and blow-moulding applications. Manufactured using Reliance's advanced Unipol gas-phase technology, C015EG combines high impact strength with excellent rigidity, making it the ideal workhorse grade for rigid packaging, industrial containers, thermoformed products, and automotive trims. Its 1.8 MFI and balanced stiffness-impact profile deliver consistent performance across demanding converters' production lines.
Deep Technical Insights
Repol C015EG features a heterophasic polypropylene structure—a semi-crystalline PP matrix with finely dispersed ethylene-propylene rubber phase—delivering a 5–10x impact advantage over homopolymer grades. The 1.8 MFI is optimized for extrusion and blow-moulding, enabling stable line speeds, consistent wall thickness and minimal scrap. Its 1,000 MPa flexural modulus ensures structural rigidity for stacked containers and rigid sheets, while 200 J/m Izod impact provides toughness against drops and handling stress. HDT of 95°C supports hot-fill applications and warm service conditions. Unipol technology ensures batch-to-batch consistency, predictable properties, and the ability to fine-tune the impact-stiffness balance for specific converter needs.Applications & Industry Use Cases
Blow-Moulded Containers & Industrial Packaging: C015EG excels in detergent bottles, chemical containers, industrial drums, and rigid packaging where impact resistance and dimensional stability are critical. Its thermal performance supports hot-fill and warm storage for aggressive liquids. Extruded Sheets & Thermoformed Articles: Ideal for rigid PP sheets, trays, lids, industrial panels and thermoformed components. The balance of stiffness and impact allows converters to design lightweight yet durable products for food service, industrial storage and logistics. Corrugated Board & PP Hollow Sheets: C015EG delivers the strength needed for PP flute boards, agricultural crates and protective packaging, supporting both manual and automated handling with excellent stackability. Automotive Trims & Technical Components: Used in interior trims, protective panels and technical parts requiring impact resistance, thermal stability and consistent surface finish.Performance Advantages of Repol C015EG PPCP
Repol C015EG stands out for its stiffness-impact balance, thermal resistance up to 95°C HDT, and exceptional processability on high-speed extrusion and blow-moulding lines. Its food-contact compliance (IS 10910, IS 16738:2018, FDA 21 CFR 177.1520) and regulatory certifications reduce buyer risk. The grade's Unipol technology pedigree ensures supply reliability and consistent quality across batches, making it a trusted choice for converters across packaging, automotive and industrial sectors.Online store of household appliances and electronics
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