Greenflex EVA FL55
Versalis EVA Greenflex® FL55 is a specialty ethylene-vinyl acetate (EVA) copolymer developed by Versalis S.p.A. (ENI, Italy) for co-extrusion blown and cast film, multi-layer lamination, stretch film, and high-performance food packaging. With 19% vinyl acetate, MFI 2.5 g/10 min, density 0.941 g/cm³, haze 1.5%, gloss 85%, dart impact 420 g, and brittleness < –80°C, FL55 delivers a rare combination of low fisheye purity, superior flexibility, optical clarity, and low-temperature sealability.
Greenflex FL55 is engineered for converters and packaging manufacturers who demand crystal-clear, flexible, and strong multi-layer films with reliable tie-layer performance and food-contact compliance. Its balanced polarity and flow properties make it the ideal choice for co-extrusion, lamination, and flexible food packaging operations across India’s major film and packaging clusters.
Functional Features & Technical Authority
- Low Fisheye Content: Advanced resin design ensures exceptionally clean, transparent films—ideal for premium multi-layer and barrier structures where visual clarity is critical.
- Superior Tie-Layer Performance: 19% VA delivers strong adhesion between dissimilar polymers (PE, PP, PA, EVOH), eliminating the need for additional tie-layer resins in most co-extrusion and lamination applications.
- High Flexibility & Elasticity: Outstanding elongation (560% MD, 750% TD) and tear resistance (50 N/mm TD) enable robust, flexible films that withstand stretching, handling, and repeated use.
- Excellent Optical Clarity: Haze of just 1.5% and gloss 85% ensure films are bright, attractive, and suitable for consumer-facing food packaging.
- Efficient Low-Temperature Sealability: Vicat softening at 58°C combined with high VA content allows for fast, energy-efficient heat-sealing at lower temperatures, improving packaging line speeds and reducing energy costs.
- Broad Processing Window: Compatible with blown/cast film lines and a wide range of co-extrusion partners (PE, PP, PA, barrier materials), with stable extrusion at 150–170°C.
- Food Contact & Regulatory Compliance: Certified to EU and FDA standards for food-contact plastics; compliance certificates available on request.
- Premium Italian Pedigree: Manufactured by Versalis (ENI), ensuring batch-to-batch consistency, global traceability, and technical support.
Applications
Co-Extrusion Films & Multi-Layer Laminates:
Greenflex FL55 is the benchmark for multi-layer co-extrusion films, acting as a tie-layer, seal-layer, or flexibility-enhancing layer in PE/EVA/Nylon and PE/EVA/EVOH/PE structures. Its high VA content and low fisheye ensure strong, clear, and defect-free bonds—critical for barrier films and food packaging.
Lamination Films & Stretch Films:
Ideal for lamination structures, stretch films, and shrink films, FL55’s elasticity and sealability enable packaging that conforms to product shapes, resists tearing, and seals securely at low temperatures.
Barrier Films & Food Packaging:
Used in oxygen/moisture barrier films and food-contact laminates, FL55 delivers clarity, flexibility, and reliable heat-sealing for packaging meat, cheese, snacks, and more.
General Industrial Films & Specialty Applications:
FL55 is also suited for technical films, industrial laminates, and custom film formulations where adhesion, optical quality, and flexibility are required.
Key Application Highlights:
- Multi-layer co-extrusion and barrier films
- Flexible lamination and stretch films
- Food-contact packaging and sealable films
- Technical and industrial laminates
Greenflex EVA FL55
Versalis EVA Greenflex® FL55 is a specialty ethylene-vinyl acetate (EVA) copolymer developed by Versalis S.p.A. (ENI, Italy) for co-extrusion blown and cast film, multi-layer lamination, stretch film, and high-performance food packaging. With 19% vinyl acetate, MFI 2.5 g/10 min, density 0.941 g/cm³, haze 1.5%, gloss 85%, dart impact 420 g, and brittleness < –80°C, FL55 delivers a rare combination of low fisheye purity, superior flexibility, optical clarity, and low-temperature sealability.
Greenflex FL55 is engineered for converters and packaging manufacturers who demand crystal-clear, flexible, and strong multi-layer films with reliable tie-layer performance and food-contact compliance. Its balanced polarity and flow properties make it the ideal choice for co-extrusion, lamination, and flexible food packaging operations across India’s major film and packaging clusters.
Functional Features & Technical Authority
- Low Fisheye Content: Advanced resin design ensures exceptionally clean, transparent films—ideal for premium multi-layer and barrier structures where visual clarity is critical.
- Superior Tie-Layer Performance: 19% VA delivers strong adhesion between dissimilar polymers (PE, PP, PA, EVOH), eliminating the need for additional tie-layer resins in most co-extrusion and lamination applications.
- High Flexibility & Elasticity: Outstanding elongation (560% MD, 750% TD) and tear resistance (50 N/mm TD) enable robust, flexible films that withstand stretching, handling, and repeated use.
- Excellent Optical Clarity: Haze of just 1.5% and gloss 85% ensure films are bright, attractive, and suitable for consumer-facing food packaging.
- Efficient Low-Temperature Sealability: Vicat softening at 58°C combined with high VA content allows for fast, energy-efficient heat-sealing at lower temperatures, improving packaging line speeds and reducing energy costs.
- Broad Processing Window: Compatible with blown/cast film lines and a wide range of co-extrusion partners (PE, PP, PA, barrier materials), with stable extrusion at 150–170°C.
- Food Contact & Regulatory Compliance: Certified to EU and FDA standards for food-contact plastics; compliance certificates available on request.
- Premium Italian Pedigree: Manufactured by Versalis (ENI), ensuring batch-to-batch consistency, global traceability, and technical support.
Applications
Co-Extrusion Films & Multi-Layer Laminates:
Greenflex FL55 is the benchmark for multi-layer co-extrusion films, acting as a tie-layer, seal-layer, or flexibility-enhancing layer in PE/EVA/Nylon and PE/EVA/EVOH/PE structures. Its high VA content and low fisheye ensure strong, clear, and defect-free bonds—critical for barrier films and food packaging.
Lamination Films & Stretch Films:
Ideal for lamination structures, stretch films, and shrink films, FL55’s elasticity and sealability enable packaging that conforms to product shapes, resists tearing, and seals securely at low temperatures.
Barrier Films & Food Packaging:
Used in oxygen/moisture barrier films and food-contact laminates, FL55 delivers clarity, flexibility, and reliable heat-sealing for packaging meat, cheese, snacks, and more.
General Industrial Films & Specialty Applications:
FL55 is also suited for technical films, industrial laminates, and custom film formulations where adhesion, optical quality, and flexibility are required.
Key Application Highlights:
- Multi-layer co-extrusion and barrier films
- Flexible lamination and stretch films
- Food-contact packaging and sealable films
- Technical and industrial laminates
Need Technical guidance?
Why buy Greenflex EVA FL55 from JITSY?
- Direct import & verified sourcing
- Authorised channel–led supply
- Pan-India B2B delivery
- Transparent pricing & documentation
- Mobile app–enabled procurement
- Full compliance (RoHS, BIS/ISI, EPR, GST)
- Batch traceability
FAQs
Frequently Asked Questions
What is Versalis EVA Greenflex FL55 and why is it ideal for co-extrusion?
What are the main applications of Greenflex FL55?
How does FL55 compare to other film EVAs like FF55?
What are the film properties and recommended thickness for FL55?
What processing temperatures are recommended for FL55 extrusion?
Is FL55 suitable for food contact and what compliance applies?
Why is transparent sourcing important for FL55 in Indian flexible packaging and film industries?
Other Relevant Products Available in India
Lotte EVA LVS430
Processing Guidelines
- Foam Molding: 1–3% blowing agent (azodicarbonamide or CO₂); mold at 160–180°C; density 40–150 kg/m³
- Injection/Sheet Molding: Barrel 150–180°C; MFI 2.0 ensures smooth cavity fill, minimal defects
- Extrusion: Tubes, strips, profiles; process at 150–180°C; avoid >190°C
- Best Practices: Keep material dry, avoid excessive residence time, regular purging
Performance Advantages
- Foaming: Uniform expansion, fine cell structure, minimal voids—critical for comfort and durability
- Mechanical: High tensile strength (260 kgf/cm²), elongation (~750%), 92 Shore A hardness
- Temperature: Low melting point (86°C) reduces energy use, shortens cycle times
- Chemical/Environmental: Resistant to oxidation, UV, ozone, common chemicals; flexible to -40°C
Applications
Foam Shoes & Midsoles (60% Market Share)
- Compression/injection molded EVA soles, midsoles, slippers, sandals, orthopedic insoles
- Delivers lightweight, resilient, and comfortable foam with uniform cell structure
- Used by leading Indian footwear brands and contract converters
Foam Sheets & Cushioning (20% Market Share)
- Sports/yoga mats, protective packaging, equipment padding, insulation, anti-fatigue mats
- Enables precise density control, excellent resilience, and long-term durability
Injection & Sheet Molding (15% Market Share)
- Flexible connectors, grips, appliance covers, vibration dampers, soft enclosures, gaskets
- Supports complex, high-precision geometries and clean melt behavior
Hot-Melt Adhesives & Compounds (3% Market Share)
- Base resin for hot-melt adhesives, custom EVA blends, color/formulation masterbatches
- No slip/antiblock additives for maximum compounding flexibility
Wire & Cable Coating (2% Market Share)
- Cable jacketing, insulation layers, flexible control cables for industrial/cold-climate use
- Maintains flexibility down to -40°C and resists oxidation/UV/ozone
Lotte EVA LVS520
Functional Features & Technical Authority
- High VA Content (22% VA): Delivers exceptional softness, elasticity, and comfort-outperforming standard 18–19% foam EVAs for premium feel and flexibility.
- Optimized MFI (3.0): Supports controlled foam mixing, uniform additive dispersal, and easy flow in injection and sheet molding equipment, reducing defects and boosting productivity.
- Fine-Cell Foamability: Proprietary process ensures fine, uniform cell structure for lightweight, soft, and resilient foam products.
- Low-Temperature Processing: Melt temperature of 79 °C and Vicat 53 °C allow for energy-efficient, thermally gentle processing-preserving material integrity and additive performance.
- Soft Yet Durable: Shore A 78 and 750% elongation provide a cushioned feel with robust mechanical support, resisting cracking and fatigue over repeated use.
- Excellent Mechanical Strength: Maintains tensile strength (200 kg/cm²) and flexibility even after crosslinking and foaming, ensuring long-term durability in footwear and cushioning.
- Versatile Processing: Readily processable in kneading, milling, injection, and sheet molding setups-compatible with standard equipment and a wide range of foam formulations.
- Consistent Quality: Lotte Chemical’s global pedigree ensures batch-to-batch reliability, traceability, and regulatory compliance.
Applications
Foam Shoe Soles & Footwear Components:
LVS520 is the benchmark for soft, comfortable EVA foam shoe soles, insoles, and footbeds-delivering superior cushioning, flexibility, and impact absorption for casual, comfort, and recreational footwear. Its high VA content ensures a plush, premium feel while maintaining structural support.Injection Molding & Sheet Molding:
Ideal for injection-molded EVA parts (grips, handles, decorative elements) and sheet-molded foam products (custom foam sheets, thermoformed pads, blocks). LVS520’s MFI 3.0 allows for smooth flow and easy coloring, supporting complex shapes and detailed parts.Cushion Products & Protective Padding:
Perfect for sports equipment padding, industrial cushioning, protective packaging, mats, and playground surfaces. Fine-cell foam structure and high elongation enable effective impact absorption and comfort.General EVA Foam & Industrial Compounds:
Adaptable for custom foam formulations, general foam sheets, blocks, and as a modifier resin to boost softness and flexibility in blends for technical and consumer applications.Key Application Highlights:
- EVA foam shoe soles, insoles, footbeds, sandals, slippers
- Injection-molded EVA parts and foam sheets
- Cushion pads, sports/protective padding, comfort layers
- Custom foam blocks, industrial compounds, modifier resin
Dow-Mitsui EVA Evaflex 460
Polymer Structure & Key Properties
- Polymer Type: Ethylene‑vinyl acetate copolymer (EVA)
- Vinyl Acetate (VA): 18% by weight
- Melt Index: 2.5 g/10 min (190 °C/2.16 kg)
- Density: 0.941 g/cm³
- Melting Point: ~88 °C
- Vicat Softening Point: ~64 °C
- Hardness: ~90 Shore A / 39 Shore D
- Brittleness Temperature: ≤ -100 °C
- Stabilizer: BHT antioxidant
Functional Performance
- Toughness: High tensile and impact strength
- Flexibility: Maintains softness at subzero temperatures
- Sealability: Low seal initiation temperature, strong hot-tack for films
- Adhesion: Works as a tie-layer in coextruded films
- Compounding: Enables hot-melt adhesives, wax blends, cable compounds
Applications & Hierarchy
Industrial & Packaging Films
- Blown/cast films for flexible packaging
- Coextruded barrier films (tie-layer in PE/PA/EVOH)
- Heat-sealable inner layers, shrink/stretch films
- Major clusters: Gujarat, Maharashtra, West Bengal, Tamil Nadu, Delhi NCR
Molding & Profiles
- Injection molded parts, grips, soft components
- Extruded profiles, strips, footwear blends
- Major clusters: Tamil Nadu, Maharashtra, Haryana
Adhesives, Sealants & Wax Blends
- Hot-melt adhesives (packaging, bookbinding)
- Heat-sealable coatings for paper, foil, films
- Wax blends for improved toughness, flexibility
- Clusters: Gujarat, Maharashtra, UP, West Bengal
Compounding & Modification
- Wire & cable compounds (impact/flex modification)
- EVA/PE blends for plastics
- Automotive, toys, athletic goods
Polene EVA N8038
In-Depth Product Description
Polene EVA N8038 is produced via high-pressure polymerization, resulting in a soft, flexible thermoplastic copolymer with outstanding uniformity and mechanical properties. The 18 wt% vinyl acetate content is foam-optimized, providing a perfect balance of elasticity and low-temperature performance. N8038 is supplied as natural/white pellets (25 kg bags) and contains a standard thermal stabilizer package-no slip/antiblock additives, making it ideal for custom additive integration. The resin is FDA and EU food-contact compliant, RoHS/REACH certified, and meets global safety and labeling standards. Its low melting point (86°C) enables energy-efficient processing and fast cycle times, while excellent filler and blowing agent compatibility make it suitable for diverse industrial formulations.Applications
Foam Shoes & Midsoles (55% Market Share)
- Compression/injection molded EVA soles, midsoles, sandals, slippers, orthopedic insoles
- Delivers lightweight, resilient, and comfortable foam with uniform cell structure
- Maintains flexibility down to -40°C-ideal for outdoor and cold-climate footwear
- Used by leading Indian and global footwear brands and contract converters
Foam Sheets & Cushioning (25% Market Share)
- Sports/yoga mats, protective packaging, equipment padding, anti-fatigue mats, acoustic panels
- Enables precise density control (40-150 kg/m³), excellent resilience, and long-term durability
- Non-hygroscopic and stable in humid or variable climates
Extrusion Coating & Cable Insulation (12% Market Share)
- Flexible cable jacketing, industrial control cables, extrusion coatings for protective layers
- Maintains flexibility in extreme cold; suitable for halogen-free flame-retardant cables
- Used in both domestic and export cable applications
Injection Molding & Consumer Goods (5% Market Share)
- Flexible connectors, grips, appliance covers, vibration dampers, soft enclosures, toys
- Supports complex geometries and delivers high mechanical strength and flexibility
Hot-Melt Adhesives & Specialty Compounds (3% Market Share)
- Base resin for hot-melt adhesives, custom EVA blends, color/formulation masterbatches
- No slip/antiblock additives - ideal for custom compounding and specialty formulations
Hanwha EVA 1319
Key Functional Properties
- Excellent foam molding property – Stable, uniform foaming for shoes, sandals, and sponge.
- Very good mechanical properties – High tensile strength and elongation for flexible, durable foam.
- Excellent loading property of various fillers – High tolerance for mineral fillers (CaCO₃, talc) without sacrificing processability.
- Good elastic property of sponge – Reliable rebound and recovery in mass-market foam.
- Regulatory: Complies for food-contact EVA copolymers.
Detailed Applications & Hierarchy
Foam Molding for Shoes & Sandals (Core Use)
- Compression-molded EVA sandals, slippers (Hawai, flip-flops, slides)
- Sports and casual shoe soles/midsoles (19% VA for softness and resilience)
- Colored foam sandals and seasonal shoes (pigmented compounds)
- Main manufacturing clusters: Haryana (Bahadurgarh, Faridabad), Delhi NCR, Tamil Nadu (Tiruppur), Gujarat, Maharashtra
Sponge & Foam Sheets
- EVA sponge sheets for packing, toys, craft foam, yoga mats, play mats, soft blocks, general cushioning
- 19% VA and 840% elongation deliver comfort and rebound for mass-market applications
EVA Compounds & Blends
- Blends with lower-VA EVA to tune softness and cost
- EVA/PE blends for higher stiffness in specialty profiles
- Base for colored compounds (fashion footwear, brand colors)
- Used by converters and compounders across India
General Consumer EVA Articles
- Soft grips, pads, bumpers, craft sheets, generic foam inserts for bags, equipment, and protective packaging
Hanwha TotalEnergies EVA E181L
Key Functions, Features & Specs - Technical Authority
- 18%-VA-Adhesive: 18% VA content ensures strong adhesion to BOPP, kraft paper, foil, and film substrates.
- 25-MFI-HighSpeed: Melt index 25 g/10 min enables rapid, thin-layer extrusion at high line speeds.
- Optical-Clear: Proprietary tubular process yields excellent optical clarity and low gel level for transparent coatings.
- Coating-Focused: Explicitly designed for T-die extrusion coating—distinct from foam or general film EVAs.
- Balanced-Drawability: Stable film geometry, well-balanced drawability, and neck-in for reliable production.
Detailed Applications - Where E181L Excels
Extrusion Coating for Flexible Packaging (Core)
- BOPP film coating: For snacks, bakery, and dried goods packaging—moisture barrier, breathable, and printable.
- Kraft paper lamination: For food wraps, burger wrappers, pizza boxes—moisture and grease resistance.
- Aluminium foil lamination: For flexible, printable food packaging and technical laminates.
- Multi-layer films: EVA as a heat-seal or adhesion layer in co-extruded food packaging.
Why E181L:
High MFI allows thin, uniform coatings at high speed; 18% VA ensures strong substrate adhesion; low gel level and high clarity guarantee premium film quality.General Flexible Packaging Films
- Stand-up pouches, gusset pouches, and laminates for non-food (cosmetics, detergents, industrial goods).
- Technical films, agricultural films with EVA heat-seal layer.
Specialty & Technical Films
- Tarpaulins, industrial tarps, protective films for glass, plastic, and metal.
- Custom laminates where clarity, adhesion, and thin-film performance are critical.
Miscellaneous Coating Applications
- Cable sheathing (select cases), film-to-substrate adhesive layers, industrial bonding.
Marpol EVA 1802
Functional Features & Specs - Why EVA 1802 is a Trusted Authority
- 18%-VA-Standard: 18 wt% VA - the classic shoe compound and packaging film composition, balancing flexibility and adhesion.
- 2-MFR-Balanced: Melt flow rate 2.0 g/10 min (190°C/2.16 kg, ASTM D1238) - ideal for compounding, film, and foam processing.
- Low-Temp-Resistant: Brittleness below -76°C, service range down to -80°C - remains flexible in cold-chain, winter, and freezer uses.
- High-Elasticity: Excellent elasticity and cushioning, with high shock absorption and comfort for footwear and packaging.
- Compound-Friendly: Designed for universal EVA compounding - blends well with fillers, rubbers, and other polymers.
- Mechanical Authority: Film yield tensile 41 MPa (MD), dart impact ≈606 g, elongation at yield 410-560% - top-tier for packaging and shoe bases.
- Environmental & Chemical Resistance: Stable across temperatures, with good resistance to chemicals and external impacts.
- Global Certification: Supported by MARPOL/Marco Polo datasheets and international distributor data, making it a reference EVA for technical buyers.
Applications - Where EVA 1802 Excels
Shoe Compounds & Footwear Components
- Regions: Delhi-NCR, Gujarat, Maharashtra, Tamil Nadu
- Uses: Shoe-sole EVA compounds, outsoles, midsoles, insoles, pads, cushioning
- Why: 18% VA, 2.0 MFR, high elasticity and shock absorption - perfect for comfort, durability, and all-weather performance
Films & Flexible Packaging
- Uses: Blown/cast EVA films, flexible packaging, lamination layers, co-extruded film structures
- Why: High mechanical and impact performance, low-temp flexibility, and reliable sealability
Foam & EVA Foam Products
- Uses: Foam sheets, blocks, pads, sports and protective goods, footwear-adjacent foam products
- Why: Good elasticity, low-temp resistance, and shock absorption for cushioning and impact protection
General EVA Compounds & Industrial Uses
- Uses: Base for EVA compounds, modifiers for PE blends, automotive, construction, and consumer goods
- Why: Universal, reliable, and compound-friendly with high mechanical stability
Related Articles
How Digital Procurement Platforms Reduce Raw Material Fraud
this is how businesses have functioned. Fast, informal, and based on mutual trust. And in 99.9% of the cases, it works. Goods are delivered, payments are made, and relationships grow stronger.
How Crude Oil Prices Impact Plastic Raw Material Costs in India
Walk into any manufacturing facility across India—from PVC pipe makers in Gujarat to automotive component manufacturers in Chennai—and you’ll hear this logic echoed in boardrooms and production floors alike.
The Great Procurement Divide: Why Your Best Engineers Make Your Worst Buyers
Walk into any manufacturing facility across India—from PVC pipe makers in Gujarat to automotive component manufacturers in Chennai—and you’ll hear this logic echoed in boardrooms and production floors alike.
Copy-Paste vs. Innovation
Is playing it safe actually the riskiest strategy? The uncomfortable truth about innovation avoidance in Indian manufacturing
The Credit Cycle Shift: Why 30-Day Payments Are Winning Hearts (and Wallets)
If you’ve ever done business in India, you know this vibe. Long credit terms weren’t just about money—they were about trust, connection, and that warm cup of chai shared over a handshake deal. You’d walk into your supplier’s office, chat about life, and walk out with goods worth lakhs, no questions asked.
The Great Inventory Debate
When COVID hit, I think all of us felt something shift in how we think about supply chains. It wasn’t just disruption. It was exposure. What we thought was working… suddenly wasn’t. Containers stuck. Prices all over the place. Buyers unsure. And for many manufacturers—raw material just wasn’t there when it was needed.
The 0.1% That Destroys the 99.9%: Why Documentation in B2B Trade Isn’t Optional Anymore
this is how businesses have functioned. Fast, informal, and based on mutual trust. And in 99.9% of the cases, it works. Goods are delivered, payments are made, and relationships grow stronger.
The Growing Crisis of Non-Compliance in India’s Polymer Supply Chain: Protecting Your Business
The Growing Crisis of Non-Compliance in India’s Polymer Supply Chain: Protecting Your Business
Complete Documentation Isn’t Optional – It’s Critical
Their prices are surprisingly competitive – sometimes 3-5% below market rates. Your production costs look great on paper. But six months later, you receive a notice from the GST department that sends a chill down your spine: your input tax credits are being reversed, with interest and penalties.
5 Ways to Optimise Your Polymer Supply Chain
With raw material costs fluctuating, logistics challenges mounting, and quality expectations rising, manufacturers need concrete strategies to optimise their polymer procurement process.
The Identity Crisis in Indian Manufacturing: Are We Building Products or Programming Them?
When a textile manufacturer in Surat recently won a major international contract, they didn’t credit their superior fabric quality. Their winning edge? “We’re not a textile company,” the CEO declared. “We’re a technology company that happens to make textiles.”
The Great Manufacturing Paradox: Why ‘Made in India’ Could Mean ‘Made By No One’
The Hidden Cost of Perfect Efficiency
From Crisis to Opportunity: How Indian Manufacturers Are Building Unshakeable Supply Chains
It’s not about massive machinery or sprawling factory floors – it’s about something far more fundamental: the way manufacturers are reimagining their supply chains.
Decoding Polymer Raw Material Pricing: Understanding the Complex World of Polymer Economics in 2025
Welcome to the intricate, often bewildering world of polymer raw material pricing – a landscape so complex that even seasoned professionals find it challenging to navigate.
Advanced Polymer Processing Technologies for 2025: A Guide for Indian Manufacturers
This comprehensive guide explores the latest advancements that Indian manufacturers should consider implementing to maintain competitive advantage and meet evolving market demands.
My Journey to Make Procurement Fair and Transparent
I decided to start JITSY to change the game. I wanted to make procurement transparent and fair for SMEs.
