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HMEL PPRCP Polysure RP01TR
Polysure RP01TR is HMEL’s flagship polypropylene random copolymer, engineered for hot and cold water PPR pipe extrusion. Manufactured with advanced Spheripol-II technology, this grade ensures ultra-low MFI (0.3 g/10 min), exceptional thermal stability, and a smooth surface finish for long-lasting, corrosion-free plumbing systems. IS 10910 and IS 16738:2018 certified, it is trusted for safe potable water distribution and delivers over 50 years of service life under real-world conditions.
RP01TR leverages fifth-generation Spheripol-II process, producing uniform spherical particles and ultra-consistent molecular weight distribution. Integrated thermal stabilizers enable continuous operation at 95°C and short-term spikes up to 120°C. The grade’s “No Break” impact rating, high Vicat softening point (135°C), and tight MFI control ensure pipe performance under pressure, thermal cycling, and installation stress. Ultra-low catalyst residuals and low xylene solubles guarantee water safety and long-term reliability, meeting the strictest Indian and global standards.
Applications & Industry Use Cases
Residential Plumbing
Ideal for hot water supply in homes, apartments, and radiant floor heating, RP01TR’s low thermal conductivity, smooth bore, and fusion welding compatibility ensure energy efficiency, quiet operation, and leak-proof joints in modern plumbing networks.Commercial & Institutional
Widely adopted in hotels, hospitals, and schools for 24/7 hot water systems, it supports reliable distribution, corrosion resistance, and compliance with healthcare and hospitality standards. Its non-porous surface prevents biofilm and mineral buildup, ensuring hygiene and durability.Industrial Process Water
RP01TR is used in chemical, food, and pharma plants for process water lines. Its chemical inertness, high pressure ratings, and resistance to scaling make it ideal for demanding industrial environments.Renewable Energy & Solar
With high temperature tolerance and long-term stability, this grade is preferred for solar water heating, geothermal piping, and district heating circuits, performing reliably even in fluctuating and high-temperature conditions.Pipe Manufacturing
Optimized for thick-walled, high-pressure pipe extrusion (SDR 6/7.4), it delivers dimensional stability, minimal sag, and excellent surface finish, supporting efficient production and long service life for pipe manufacturers.
IOCL PPCP Propel 2020EC
IOCL PPCP Propel 2020EC is a premium polypropylene random copolymer (PP-RCP) produced using advanced Spheripol II Technology at Indian Oil Corporation’s Panipat Refinery & Petrochemical Complex. This food-grade, high-clarity PP resin is engineered for blow molding, extrusion, and thermoforming applications where clarity, impact strength, and regulatory compliance are essential. IOCL, India’s largest commercial enterprise, ensures consistent batch quality, pan-India supply, and robust technical support through its Product Application Development Centre (PADC).
Deep Technical Insights
- Melt Flow Index (MFI):9 g/10 min (ASTM D1238)
- Density:90 g/cm³ (ASTM D1505)
- Tensile Strength at Yield: 30 MPa (ASTM D638)
- Elongation at Yield: 12% (ASTM D638)
- Flexural Modulus: 900 MPa (ASTM D790)
- Notched Izod Impact: >100 J/m (ASTM D256)
- Heat Deflection Temp: 75°C (ASTM D648)
- Vicat Softening Point: 130°C (ASTM D1525)
- Processing Temp Range: 180–230°C
- Physical Form: Natural colored granules, prime/virgin resin
Applications & Industry Use Cases
Blow Molded Bottles & Containers
Propel 2020EC is the resin of choice for manufacturing milk bottles, water bottles, juice containers, and pharmaceutical bottles. Its high clarity and food-contact compliance ensure product safety and consumer appeal, while its >100 J/m impact strength delivers durability in handling and transport.Sheet Extrusion & Thermoforming
Perfect for disposable food packaging, rigid trays, and thermoformed cups, Propel 2020EC’s processability, clarity, and dimensional stability enable efficient production of lightweight, attractive packaging for food service, retail, and medical device applications.Industrial & Technical Applications
The grade’s chemical resistance and stiffness make it suitable for pipe and fitting systems, automotive trim, and injection-molded housewares. Its versatility supports converters seeking a single grade for multiple end uses.Alternatives & Comparative Analysis
Comparable Grades:- Reliance Repol R120MK (MFI 12, injection focus)
- Reliance Repol SRX100 (ultra-high clarity, ISBM)
- Haldia B200 (similar MFI, regional)
- HMEL Polysure RB02CR (clarified, blow molding)
IOCL PPCP Propel 3030MG
Propel 3030MG is a medium-flow, high-impact polypropylene impact block copolymer (PPCP) from Indian Oil Corporation Ltd (IOCL), manufactured using Spheripol II technology. Designed for injection moulding, it delivers a reliable balance of impact strength and stiffness, making it ideal for automotive components, appliances, industrial parts, and caps & closures. As a prime, virgin PPCP 3.5 MFI grade, Propel 3030MG offers high-volume moulders repeatable performance, excellent surface finish, and consistent supply.
Technical Properties and Datasheet for Propel 3030MG
Typical Physical and Mechanical Properties
- Melt Flow Index (230°C/2.16kg):5 g/10 min
- Density:90 g/cm³
- Tensile strength at yield: 27 MPa
- Elongation at yield: 9%
- Flexural modulus: 1100 MPa
- Notched Izod impact (23°C): >150 J/m
- Heat deflection temp (0.46 N/mm²): 88°C
- Vicat softening point (10N): 150°C
Recommended Injection Moulding Conditions
- Melt temperature: 170–230°C
- Mold temperature: standard
- Storage: 25 kg bags, store below 50°C, process within 6 months for best results
Regulatory Information
Food-Contact and Regulatory Compliance
- Complies with IS 10910 (food, pharma, drinking water contact)
- Additives meet IS 10909 positive list
- Meets US FDA 21 CFR 177.1520 for specific food-contact applications
- Always confirm suitability for your process and end-use
Applications and Industry Use Cases of Propel 3030MG
Automotive Components and Under-Bonnet Parts
Propel 3030MG is trusted for interior trim, instrument-panel carriers, brackets, and fuse-box covers. Its >150 J/m impact and 1100 MPa modulus allow for stiff, impact-tolerant parts that withstand vibration and handling, while lightweight density helps reduce vehicle mass.Appliance and Consumer Product Housings
Used for housings and structural parts in washing machines, air-coolers, refrigerators, and vacuum cleaners, 3030MG’s chemical resistance and impact strength ensure durable, crack-resistant components that stand up to daily use and detergents.Industrial Components and Engineering Parts
Ideal for machine guards, technical mouldings, and brackets, Propel 3030MG’s flow and toughness support multi-cavity, complex part production with reliable snap-fit and hinge performance.Caps and Closures
Commonly used in beverage and personal-care caps, flip-tops, and threaded closures, 3030MG’s strength and stiffness support hinge designs and tamper-evident features, while PP’s chemical resistance allows safe use with a wide range of products.Performance Advantages of IOCL 3030MG vs Generic PPCP
- High impact resistance and useful stiffness for demanding parts
- Medium-flow MFI 3.5 for efficient processing and complex moulds
- Strong thermal performance with HDT 88°C and Vicat 150°C
- Excellent chemical resistance for appliance and industrial use
- Lightweight, recyclable, and batch-consistent for OEMs
IOCL PPCP Propel 3120MA
IOCL’s PPCP Propel 3120MA is a polypropylene impact copolymer (PPCP) designed for injection moulding and compounding. Produced with Spheripol II technology, this heterophasic, natural-coloured grade offers high impact resistance, a robust impact–stiffness balance, and built-in antistatic agent for reduced static charge. It is trusted by OEMs, moulders, compounders, and procurement teams for demanding applications in automotive, appliances, housewares, furniture, paint pails, and more.
Key Features & Benefits of Propel 3120MA
- High impact resistance for durable parts
- Balanced stiffness and flexibility
- Antistatic agent reduces dust/static build-up
- Excellent processability and flow
- Consistent quality with batch traceability
Technical Properties & Processing Guidelines
Material Properties of PP Impact Copolymer Propel 3120MA
- Mechanical: High impact strength, reliable stiffness, dimensional stability
- Thermal: Suitable for automotive, appliances, and housewares
- Rheological: Medium MFI for efficient moulding cycles
- Compliance: Meets IS 10910, IS 16738, FDA CFR 21 (verify for application)
Recommended Processing Conditions (Injection Moulding & Compounding)
- Barrel temp: 180–230°C (typical)
- Mould temp: 30–60°C (typical)
- Store in dry, dust-free area below 50°C
- Refer to datasheet for machine/part-specific tuning
Typical Applications of IOCL PPCP Propel 3120MA
IOCL Propel 3120MA is widely used in industrial and automotive components, appliances, housewares, furniture, paint pails, and for compounding. Its high impact resistance and antistatic properties make it a top choice for robust, high-appearance parts where reliability and regulatory compliance are essential. Compounders also use Propel 3120MA as a base for custom blends in demanding end-use applications.
IOCL PPCP Propel 3400MN
IOCL Propel 3400MN is a reactor-grade, heterophasic nucleated polypropylene impact copolymer (PPCP) engineered using Spheripol II technology. With a melt flow index of 40 g/10 min, Propel 3400MN delivers an optimal balance of high flow, medium impact resistance, and stiffness, making it ideal for injection moulding and compounding in automotive, appliance, and thin-walled industrial applications. The nucleated structure accelerates crystallization, shortens cycle times, and improves dimensional stability, while its heterophasic morphology ensures robust processability and mechanical reliability. Propel 3400MN is supplied as natural granules in 25 kg bags and is certified to IS 10910 and IS 10909 for food/pharma/drinking water contact, as well as FDA CFR Title 21, 177.1520.
Functional Features
Propel 3400MN stands out for its reactor-grade consistency, high-flow processability, and nucleated stability. The grade’s medium impact and flexural modulus support structural integrity in demanding OEM and industrial applications. Its nucleation technology minimizes warpage and enables faster, energy-efficient production cycles, while food-contact compliance broadens its use in regulated sectors.Detailed Technical Specifications (Typical Values)
- Melt Flow Index: 40 g/10 min (ASTM D1238, 230°C/2.16 kg)
- Density:90 g/cm³ (ASTM D1505)
- Tensile Strength at Yield: ~25 MPa (ASTM D638)
- Elongation at Yield: ~7% (ASTM D638)
- Flexural Modulus (1% secant): ~1200 MPa (ASTM D790)
- Notched Izod Impact (23°C): ~65 J/m (ASTM D256)
- Heat Deflection Temperature (0.455 MPa): ~95°C (ASTM D648)
- Vicat Softening Point (10N): ~145°C (ASTM D1525)
Applications and Industry Use Cases
Thin-Wall Injection Moulding & Industrial Components
Propel 3400MN’s high flow and nucleated structure enable efficient production of thin-wall containers, buckets, storage bins, and industrial organizers. Its dimensional stability and rigidity support snap-fit features, stacking, and precision assembly in utility and packaging products.Appliances & Automotive Components
Used for appliance housings, AC grills, washer internals, and automotive trims, Propel 3400MN’s stiffness-impact balance and heat resistance ensure reliable performance under moderate loads and temperature cycling. The grade’s processability supports complex geometries and high-cavitation tooling.Compounding & Masterbatch
As a base resin for mineral-filled PP compounds and masterbatches, Propel 3400MN offers reactor-grade consistency and moderate MFI for efficient dispersion, enabling custom PPCP blends for furniture, appliances, and automotive interiors.Performance Advantages
Compared to generic, non-nucleated PPCP grades, Propel 3400MN delivers lower warpage, faster cycles, and superior dimensional stability. Its reactor-grade Spheripol II technology ensures uniform mechanical properties, while nucleation reduces cooling time and energy per part. Propel 3400MN is positioned as an ideal mid-MFI PPCP, competitive with Reliance Repol B400MN, HMEL CM40NR, and Haldia Halene M365 for thin-wall, appliance, and compounding applications.Compliance, Packaging, and Storage
Food Contact Compliance: Certified to IS 10910 and IS 10909 for food/pharma/water contact; FDA CFR Title 21, 177.1520 compliant. Converter must validate final article for specific migration and use-case compliance. Packaging: Supplied as natural granules in 25 kg sacks. Storage Guidelines: Store dry, below 50°C, away from direct sunlight and moisture for optimal quality.
IOCL PPCP Propel 3650MN
IOCL Propel 3650MN is a premium polypropylene impact copolymer (PPCP) from Indian Oil Corporation Ltd (IOCL), engineered for advanced injection moulding and compounding applications. Developed using Spheripol II technology, this heterophasic, nucleated grade stands out for its very high flow, medium impact resistance, and excellent processability. Propel 3650MN is supplied as natural-colour granules, offering a perfect balance of stiffness and impact for thin-wall, large, and complex moulded parts. Its melt flow index (MFI) of 65 g/10 min enables rapid mould filling, efficient cycle times, and outstanding dimensional stability, making it a top choice for automotive, appliance, houseware, and compounding industries. The grade is fully compliant with Indian and international food-contact regulations, ensuring safe use in sensitive applications.
Functional Features
IOCL Propel 3650MN is designed for manufacturers seeking speed, reliability, and regulatory confidence. Its high-flow nature supports thin-wall and intricate part production, while nucleation technology minimizes warpage and enhances surface finish. The grade’s medium impact and stiffness balance ensures robust performance in demanding end-uses. Consistent batch quality, ease of processing, and pan-India supply capability make Propel 3650MN a trusted solution for converters and OEMs alike.Applications and Industry Use Cases
Appliance Parts and White Goods
Propel 3650MN is the preferred PPCP grade for manufacturers of appliance housings, grills, louvers, and internal components in washing machines, air coolers, and refrigerators. Its high flow enables the creation of thin-walled, complex shapes with minimal short-shots, while nucleated crystallization ensures dimensional stability and a premium surface finish. The grade’s chemical resistance makes it ideal for components exposed to detergents and household chemicals, ensuring long-term durability in everyday use.Automotive Components and Compounds
In the automotive sector, 3650MN is widely used for interior trims, pillar covers, ventilation grills, and HVAC ducts. Its medium impact strength and rigidity are perfectly suited for non-structural covers and under-the-hood housings, especially when compounded with mineral fillers for additional performance. The high-flow property allows for efficient moulding of large or intricate parts, supporting design flexibility and faster production cycles.Houseware, Industrial, and Compounding
For houseware and industrial applications, Propel 3650MN excels in producing storage bins, baskets, tubs, and containers where thin walls and complex ribbing are required. The grade’s processability simplifies moulding and reduces the risk of warpage or sink marks. In the compounding industry, 3650MN serves as a high-flow base resin for colour masterbatches and mineral-filled PPCP compounds, offering superior dispersion and compatibility.Compliance, Food Contact, and Documentation
Propel 3650MN is certified to meet IS: 10910 and IS: 10909 standards for polypropylene and its copolymers used in contact with foodstuffs, pharmaceuticals, and drinking water. The grade is also compliant with US FDA CFR Title 21, 177.1520 for olefin polymers, expanding its suitability to global markets. Every batch is supplied with a full suite of technical documentation, including Technical Data Sheet (TDS), Safety Data Sheet (SDS), Certificate of Analysis (COA), and regulatory compliance letters on request. This robust compliance profile ensures peace of mind for converters and end-users in sensitive applications.Packaging, Storage, and Logistics
IOCL Propel 3650MN is supplied in durable 25 kg raffia bags, designed to meet BIS minimum strength requirements for safe handling and storage. To maintain material integrity, bags should be stored in dry, closed environments away from direct sunlight and heat sources. Prolonged exposure to UV should be avoided to prevent bag degradation and spillage. JITSY offers pan-India logistics support, with rapid dispatch from strategically located warehouses in Delhi, Gujarat, Maharashtra, and other industrial hubs. Export-ready documentation and containerization options are available for international buyers.
IOCL PPCP Propel 4080MA
IOCL Propel 4080MA is a natural-coloured polypropylene (PP) impact block copolymer produced via advanced Spheripol II technology. This grade delivers medium flow (MFI 8) for easy processing, good impact strength balanced with stiffness, and reliable antistatic properties for clean, dust-resistant production. Propel 4080MA is specifically engineered for injection moulded furniture, industrial components, and paint pails—enabling durable, stackable, and visually appealing products for manufacturers and OEMs in Delhi/NCR and pan-India.
Specifications
Physical Properties
- Melt Flow Index:0 g/10 min (230°C/2.16 kg)
- Density:90 g/cm³
Mechanical Properties
- Tensile Strength at Yield: 25 MPa
- Elongation at Yield: 6%
- Flexural Modulus: 1100 MPa
- Notched Izod Impact (23°C): 150 J/m
Thermal Properties
- Heat Deflection Temperature: 95°C (0.46 N/mm²)
- Regulatory: IS 10910, IS 10909 (positive list)
Deep Technical Insights
Propel 4080MA’s Spheripol II morphology ensures consistent performance and reliable mechanicals batch after batch. The medium MFI supports the efficient moulding of medium-wall furniture, crates, and pails, while the antistatic agent reduces dust attraction and supports cleaner surfaces—crucial for painted or assembled parts. The grade’s balance of impact and stiffness means products withstand drops, stacking, and daily use without deformation or breakage.Applications
Furniture
Propel 4080MA is ideal for injection-moulded chairs, tables, and storage units, delivering the toughness to resist drops and rough handling, while the modulus ensures structural integrity and comfort in use. Its antistatic property keeps surfaces clean during painting, assembly, and end-use.Industrial Components
For crates, housings, and technical mouldings, the grade’s impact–stiffness balance ensures products can handle loading, stacking, and repeated handling in demanding environments.Paint Pails
Propel 4080MA’s stiffness and impact properties make it suitable for stackable paint pails that must endure transport, handling, and chemical exposure. The antistatic agent helps maintain clean surfaces and reduces contamination risk.Processing
- Barrel temperature: 170–230°C
- Mould temperature: Standard for PP copolymers
- Processing tips: Medium flow supports multi-cavity tools and complex shapes; antistatic agent reduces static-related defects and supports demoulding
- Cycle time: Optimized for productivity in furniture, industrial, and packaging moulding
IOCL PPCP Propel 5080MG
IOCL Propel 5080MG is a heterophasic polypropylene impact copolymer (PPCP) produced via advanced Spheripol II technology. Engineered for injection moulding and compounding, 5080MG delivers super impact resistance at low temperatures, very high stiffness, and excellent processability. Its natural-coloured granules are ideal for automotive components, appliance housings, industrial parts, and as a base resin for tough automotive compounds. Indian-made and compliant with IS 10910, IS 10909, and FDA CFR Title 21,177.1520, Propel 5080MG is the go-to PPCP for OEMs and moulders demanding reliable, high-toughness performance.
Specifications
Physical Properties
- Melt Flow Index (MFI):5 g/10 min (230°C/2.16 kg) – perfect for thin-wall injection moulding and compounding
- Density:90 g/cm³ (23°C) – standard for PP impact copolymers
Mechanical Properties
- Tensile Strength at Yield: 20 MPa – robust for automotive and appliance parts
- Elongation at Yield: 10% – supports flexibility and shock absorption
- Flexural Modulus: 900 MPa – high stiffness for structural integrity
- Notched Izod Impact (23°C): >500 J/m – super impact resistance, even at low temperatures
Thermal Properties
- Heat Deflection Temperature: 70°C (0.46 N/mm²) – suitable for automotive interiors and appliance housings
- Vicat Softening Point: 140°C (10 N) – maintains dimensional stability under heat
Regulatory Compliance
- IS 10910 (food/pharma/drinking water contact)
- IS 10909 (positive list for additives)
- FDA CFR Title 21,177.1520 (olefin polymers)
Applications
Automotive components
Propel 5080MG is engineered for automotive bumpers, interior trims, and underbody shields that demand super impact resistance, especially at low temperatures. Its high stiffness and consistent morphology from Spheripol II technology ensure reliable performance and safety in critical automotive parts.Appliances
For appliance housings, covers, and internal structures, 5080MG combines processability and toughness. Its impact strength protects against drops and knocks, while stiffness maintains dimensional accuracy and premium feel.Industrial parts & compounding
5080MG is an excellent base resin for compounding impact modifiers and filled PPCP grades. Its processability and mechanical profile make it ideal for industrial crates, bins, and custom technical compounds for automotive and appliance supply chains.Processing
- Barrel temperature: 170–210°C
- Mould temperature: Standard for PP IC; adjust for cycle time and finish
- Packaging: Supplied in 25 kg natural-coloured raffia bags
- Processing tips: Medium flow enables thin-wall injection and fast cycles; Spheripol II morphology ensures uniformity and reduces warpage or short shots
Performance advantages
- Super impact: Outperforms standard PPCP in drop and low-temperature resistance
- High stiffness: Maintains shape and structural integrity in automotive and appliance applications
- Consistent quality: Spheripol II technology delivers uniform mechanicals batch-to-batch
- Regulatory breadth: Indian and global food/pharma/drinking water compliance
- Versatile base: Supports compounding of technical, filled, or impact-modified grades
IOCL PPRCP Propel 2120MC
IOCL Propel 2120MC is a high-clarity polypropylene random copolymer grade manufactured by Indian Oil Corporation Ltd (IOCL) under the PROPEL brand. Produced using Spheripol II technology, this natural-coloured resin is designed for injection moulding and ISBM, delivering exceptional clarity, balanced stiffness–impact properties, and efficient processing. IOCL’s integrated refining and polymer infrastructure ensures consistent supply, batch traceability, and robust technical support across India.
Propel 2120MC is classified as a PP random copolymer, not an impact copolymer, with HSN code 39023000 and CAS 9003-07-0. It is marketed under IOCL’s PROPEL brand, aligning with Indian and global regulatory standards for food and pharma packaging.
Technical Specifications and Material Properties
- Melt Flow Index: 12 g/10 min (ASTM D1238)
- Density:90 g/cm³ (ASTM D1505)
- Tensile Strength at Yield: ~34 MPa (ASTM D638)
- Elongation at Yield: ~12% (ASTM D638)
- Flexural Modulus: ~1100 MPa (ASTM D790)
- Notched Izod Impact: ~46 J/m (ASTM D256)
- Vicat Softening Point: ~130°C (ASTM D1525)
- Heat Deflection Temp: ~80°C (ASTM D648)
- Processing Temp Range: 180–230°C
- Compliance: IS 10910, FDA 21 CFR 177.1520
Applications and Industry Use Cases
Rigid Containers and Food Packaging
2120MC is ideal for injection-moulded rigid food containers, transparent jars, and packaging trays demanding clarity, stackability, and food-contact safety. Its compliance with IS 10910 and FDA 21 CFR 177.1520 ensures suitability for food and pharma packaging.Houseware and Household Products
The grade’s balanced modulus and impact strength make it a preferred choice for houseware, kitchenware, storage boxes, and organisers where clarity and durability are essential.ISBM Bottles and Transparent Containers
Optimised for injection stretch blow moulding, 2120MC delivers glass-like clarity and drop resistance for ISBM bottles, personal care packaging, and display containers. Its flow properties support complex shapes and thin-wall designs.Performance Advantages for Converters
2120MC offers converters high clarity and gloss, balanced stiffness and impact, lower processing temperatures for energy savings, and up to 15% cycle-time reduction. Its regulatory compliance, recyclability, and batch consistency support both manufacturing efficiency and sustainability goals.Alternative and Comparable Grades in India
- Reliance Repol SRM100NC: 12 MFI, clarified PP random, direct competitor for rigid containers and ISBM with similar clarity and modulus.
- HMEL Polysure RM12CR: 12 MFI, Spheripol II-based, high-clarity random copolymer for injection/ISBM, strong in North India.
- Hyosung Topilene R601: International equivalent, 12 MFI, used in food containers, ISBM bottles.
LG Chem EVA EA28025
LG Chem EVA EA28025 is a premium, dual-purpose ethylene-vinyl acetate (EVA) copolymer designed for hot melt adhesive (HMA) formulations and foam applications. With 28% vinyl acetate, MFI 25 g/10 min, density 0.950–0.951 g/cm³, elongation 850%, and Shore A 76, EA28025 delivers exceptional adhesive compatibility, outstanding flexibility, and reliable low-temperature sealability.
Manufactured by LG Chem (South Korea) with strict contaminant control and uniform VA/MI distribution, EA28025 is the trusted resin for packaging adhesives, foam cushioning, footwear assembly, lamination, and cable insulation. Its balanced flow, high polarity, and excellent additive compatibility ensure consistent batch-to-batch performance and versatile processing for India’s leading adhesive, foam, cable, and specialty manufacturers.
Functional Features & Technical Authority
- Uniform VA & MI: Consistent vinyl acetate content and melt index across batches guarantee stable adhesion, flexibility, and processing—eliminating production variability.
- HMA-Optimized Compatibility: Seamlessly blends with tackifying resins, waxes, plasticizers, and antioxidants, enabling simple, stable hot melt adhesive formulations for packaging, bookbinding, woodworking, and product assembly.
- Dual-Purpose Versatility: Designed as a single resin for both HMA and foam—reducing inventory, simplifying procurement, and supporting a wide range of bonding and cushioning applications.
- Outstanding Flexibility: 850% elongation ensures soft, resilient foam and flexible adhesive bonds that withstand thermal cycling, mechanical loading, and repeated use.
- Strict Contaminant Control: Low gel level and clean resin ensure defect-free films, adhesives, and foam products—critical for packaging, lamination, and consumer applications.
- Excellent Low-Temperature Sealability: Vicat 45°C and high VA provide reliable adhesion and foam flexibility, even in cold storage or winter conditions.
- Good Organoleptic Property: Transparent, odour-neutral resin suitable for food-contact and consumer applications.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350 and ASTM D6400; documentation available via authorized LG Chem distributors.
Applications
Hot Melt Adhesive (HMA) Base Resin (Primary):
EA28025 is the benchmark for packaging adhesives, lamination, bookbinding, woodworking, and product assembly. Its high VA delivers strong adhesion to paper, cardboard, plastic, metal, fabric, and leather. Balanced MFI and excellent compatibility enable efficient blending with resins, waxes, and additives, producing stable, flexible, and durable bonds for a wide range of end uses.Foam Applications (Secondary but Significant):
Ideal for foam shoe soles, insoles, cushioning pads, and comfort layers, EA28025’s high elongation (850%) and 28% VA provide soft, responsive, and reliable foam for footwear, sports equipment, and industrial cushioning. Its consistent properties ensure reliable foam density, cell structure, and flexibility.Wire & Cable Compounds:
Used for cable insulation and jacketing, EA28025 delivers flexibility, low-temperature performance, and good adhesion to metal and polymer cable components—supporting semi-conductive and specialty cable applications.Specialty & Industrial Uses:
Perfect for extrusion coating on paper, foil, or film, thermal laminates, and custom compound formulations-where strong, flexible, and clean EVA is required.Key Application Highlights:
- Packaging, lamination, woodworking, bookbinding adhesives
- Foam shoe soles, insoles, cushioning, comfort padding
- Cable insulation, jacketing, semi-conductive compounds
- Thermal lamination, extrusion coating, specialty bonding
LG Chem EVA EA28150
LG Chem EVA EA28150 is a specialty ethylene-vinyl acetate (EVA) copolymer engineered for ultra-fast-extrusion hot melt adhesive (HMA) sticks, cartridge filling, road marking compounds, and high-speed coating applications. With 28% vinyl acetate, ultra-high MFI 150 g/10 min, density 0.950–0.960 g/cm³, elongation 850%, and Shore A 76, EA28150 delivers rapid melt flow, excellent adhesion, and reliable low-temperature sealability for high-speed, high-throughput production lines. Strict contaminant control and uniform VA/MI distribution ensure consistent, defect-free results for demanding HMA and specialty extrusion applications across India’s manufacturing and adhesive clusters.
Functional Features & Technical Authority
- Ultra-High MFI (150): Enables extrusion speeds 2–3x faster than standard HMA EVAs, ideal for rapid stick and cartridge production, road marking, and coatings.
- 28% VA Content: Delivers excellent adhesion to diverse substrates (paper, cardboard, plastic, leather, fabric) with strong polarity and flexibility.
- Uniform VA/MI & Contaminant Control: Guarantees batch-to-batch consistency, low gel level, and defect-free adhesive/coating output even at high speeds.
- Optical-Clarity: Transparent, clear formulation ideal for visible-finish adhesives and coatings; no yellowing or visual contamination.
- 850% Elongation: High flexibility ensures adhesive bonds remain durable under thermal and mechanical stress.
- Excellent Low-Temperature Sealability: Melting temperature 69°C, reliable bonding and quick setting in room/cold conditions.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, ASTM D1248/D1706, D638, D1505, D2240, D1238; non-hazardous, quality assured.
Applications
Hot Melt Adhesive Stick Extrusion & Cartridge Filling (Primary):
EA28150 is optimized for rapid extrusion of HMA glue sticks and cartridges, enabling high-speed, high-throughput production for office, craft, packaging, woodworking, and assembly adhesives. Ultra-high MFI ensures smooth, fast flow and quick cooling.Road Marking Compounds:
Used in thermoplastic road marking, traffic line materials, and fast-curing road applications. EA28150’s rapid melt and set properties allow for continuous, weather-resistant, high-visibility road lines.Paint & Coating Base Resin:
Ideal for hot melt paint, specialty coatings, and industrial/consumer coating applications requiring fast application, quick drying, and clear finishes.Specialty & Industrial Adhesive Applications:
Supports flexible packaging adhesives, lamination, footwear assembly, and custom HMA formulations where ultra-fast flow and reliable bonding are essential.Key Application Bullets:
- HMA stick extrusion, cartridge filling
- Road marking compounds, thermoplastic lines
- Paints, coatings (hot melt, specialty)
- Flexible packaging, assembly adhesives
- Lamination, custom HMA applications
LG Chem EVA EA28400
LG Chem EVA EA28400 is the flagship ultra-ultra-high-melt-flow ethylene-vinyl acetate (EVA) copolymer for maximum-speed hot melt adhesive (HMA) extrusion, injection molding, rapid cartridge filling, and high-flow specialty coatings. With 28% vinyl acetate, MFI 400 g/10 min (the highest among LG HMA grades), density 0.945 g/cm³, tensile 3 MPa, elongation 900%, Shore A 68, melting 68°C, and Vicat <40°C, EA28400 delivers unmatched extrusion and molding speeds, superior flexibility, and outstanding optical clarity. Strict contaminant control and uniform VA/MI distribution guarantee defect-free, precision results for the most demanding Indian adhesive, molding, and high-speed manufacturing sectors.
Functional Features & Technical Authority
- 400-MFI-Maximum: Enables extrusion speeds 4–5x faster than standard HMA EVAs, ideal for ultra-fast stick, cartridge, and molding production.
- 28% VA Adhesive: High polarity provides excellent adhesion to all substrates—paper, plastic, metal, fabric, and leather—without tie-layer.
- Ultra-Flexible & Soft: 900% elongation, Shore A 68, and Vicat <40°C deliver exceptional softness, flexibility, and shock absorption in adhesives and molded parts.
- Molding-Capable: Designed for both ultra-fast HMA extrusion and precision injection molding of soft, flexible components.
- Optical-Clarity: Transparent, clear resin ensures visually flawless adhesive sticks, molded parts, and coatings.
- Uniform VA/MI & Contaminant Control: Guarantees batch-to-batch consistency, low gel level, and defect-free output at maximum speeds.
- Excellent Low-Temperature Performance: Flexibility and adhesion maintained in cold storage and winter conditions.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, ASTM D1248/D1706, D638, D1505, D2240, D1238; non-hazardous, quality assured.
Applications
Ultra-Fast HMA Extrusion & Injection Molding (Primary):
EA28400 is engineered for maximum-speed extrusion of hot melt adhesive sticks, rapid cartridge filling, and precision injection molding of soft, flexible parts. Its ultra-ultra-high MFI 400 allows 4–5x faster production than standard grades, reducing cycle times and boosting throughput for office, craft, packaging, and industrial adhesives.Specialty Coating & Hot-Melt Paint:
Ideal for high-flow, rapid-setting coatings and hot-melt paints where fast application, quick drying, and optical clarity are crucial.General Molding & Polymer Applications:
Supports flexible packaging adhesives, product assembly, lamination, and custom HMA/molding formulations where speed and flexibility are essential.Key Application Bullets:
- Ultra-fast HMA stick extrusion, cartridge filling
- Precision injection molding of soft, flexible parts
- Specialty coatings, hot-melt paint
- Flexible packaging, assembly adhesives
- Lamination, custom HMA/molding applications
LG Chem EVA EA40055
LG Chem EVA EA40055 (commonly called EVA 40055 in trade) is a high-performance ethylene-vinyl acetate copolymer containing 40% vinyl acetate and a high melt flow index (~55 g/10 min). Developed by LG Chem, a global leader in petrochemicals, this grade is engineered as a base polymer for hot-melt adhesives (HMA) and ink formulations. Its property profile—high VA, high MFI, and balanced flexibility—makes it the preferred choice for packaging, bookbinding, woodworking, and specialty adhesive applications in India and worldwide.
Functional Features & Technical Detail
- High VA Content: 40% VA delivers strong polarity, adhesion, and flexibility for tough bonding tasks.
- High Melt Flow Index: ~55 g/10 min for rapid melting, excellent wetting, and fast line speeds in HMA systems.
- Low Hardness, High Elongation: Shore A ~46, elongation ~1350% for soft, flexible adhesive films.
- Excellent Compatibility: Miscible with a wide range of tackifiers, waxes, and resins for custom formulations.
- Consistent Quality: Low gel, uniform VA/MFI, and reliable supply from LG Chem’s global EVA portfolio.
Applications
LG Chem EVA EA40055 is trusted by Indian and global manufacturers for:- Packaging & Carton-Sealing Hot-Melt Adhesives: Enables high-speed case and carton sealing with strong tack, good wetting, and flexibility across temperature ranges.
- Bookbinding & Graphic Arts Adhesives: Delivers optimal open time, green strength, and final flexibility for spine and side glues in books, magazines, and notebooks.
- Woodworking, Furniture, and Edge-Banding Adhesives: Provides high adhesion to wood and laminates, with resistance to creep and excellent processability for edge-banding and veneering.
LG Chem EVA EC28005
LG Chem EVA EC28005 is a high-performance, contaminant-free ethylene-vinyl acetate (EVA) copolymer engineered for wire & cable insulation, semi-conductive compounds, and high-filler electrical applications. With 28% vinyl acetate, ultra-low MFI 5 g/10 min, density 0.951 g/cm³, tensile strength 12 MPa, elongation 800%, and Shore A 78, EC28005 delivers outstanding flexibility, electrical compatibility, and superior high-filler-loading capability. Developed by LG Chem (South Korea), EC28005 ensures uniform VA/MI, strict contaminant control, and predictable electrical and mechanical performance for cable manufacturers, compounders, and insulation specialists across India’s major electrical cable clusters.
Functional Features & Technical Authority
- Ultra-Low MFI (5): Enables high-filler loading (carbon black, flame retardant) without compromising melt flow or compound stability—crucial for semi-conductive and insulation applications.
- Contaminant-Free: Strict quality control ensures minimal gel, no fisheye, and particle-free resin—critical for electrical safety, breakdown prevention, and long cable life.
- 28% VA Content: Delivers exceptional flexibility and electrical compatibility, allowing cables to withstand bending, laying, and thermal or mechanical stress.
- Uniform VA/MI: Guarantees consistent batch-to-batch performance, electrical property predictability, and mechanical reliability in every cable production run.
- Electrical-Optimised: Designed for semi-conductive cable compounds, insulation shields, and conductor shields—ensuring stable electrical resistance, shielding, and cable safety.
- High Filler Loading Capability: Accepts up to 30–40% carbon black/flame retardant for required conductivity, flame resistance, and mechanical durability.
- Excellent Mechanical Strength: 12 MPa tensile, 800% elongation ensure cable jackets and insulation resist damage, abrasion, and environmental stress.
- Regulatory Compliance: Meets IEC, ASTM, and cable industry standards for mechanical, electrical, and safety performance; documentation available from LG Chem and Indian distributors.
Applications
Semi-Conductive Cable Jackets & Insulation Shields (Primary):
EC28005 is engineered for use in semi-conductive cable jackets, insulation shields, and conductor shields in medium and high-voltage power cables. Its ultra-low MFI and contaminant-free design enable high carbon black/flame retardant loading for precise electrical resistance, stable shielding, and long-term reliability.Wire Insulation & Jacket Compounds:
Ideal for flexible wire insulation and outer cable jackets, EC28005’s 28% VA and robust mechanical properties ensure pliable, durable, and flame-resistant cable structures.Specialty Electrical & Conductive Applications:
Used in bonded conductor/insulation shields, HV cable systems, underwater and marine cable compounds, and multi-layer cable structures—where electrical safety and environmental resistance are critical.General Foam & Other Applications:
EC28005’s flexibility and mechanical strength also enable use in foam compounds and general-purpose high-VA compounds where electrical neutrality and softness are desired.Key Application Bullets:
- Semi-conductive cable jackets, insulation/conductor shields
- Flexible wire insulation, cable jackets
- Power cable insulation systems, HV/MV cables
- Underwater, marine, and specialty electrical cables
- Foam compounds, general high-VA applications
LG Chem EVA EP28025
LG Chem EVA EP28025 is a premium, specialty-grade ethylene-vinyl acetate (EVA) copolymer designed for photovoltaic encapsulation, hot melt adhesive (HMA) base resin, and wire/cable compounding. With 28% vinyl acetate, MFI 25 g/10 min, density 0.950–0.951 g/cm³, elongation 850–950%, and a pure, additive-free formulation, EP28025 delivers crystal-clear optical properties, ultra-low gel/fisheye content, and outstanding adhesion and flexibility.
Manufactured by LG Chem (South Korea) through high-precision polymerization and strict contaminant control, EP28025 is the gold standard for solar module manufacturers, HMA producers, and cable compounders who demand defect-free films, reliable adhesion, and batch-to-batch consistency. Its high VA and controlled melt index ensure maximum light transmission, durable encapsulation, and robust mechanical performance for India’s renewable energy, packaging, and specialty polymer sectors.
Functional Features & Technical Authority
- Ultra-High VA Content (28%): Ensures exceptional optical clarity, low crystallinity, and superior adhesion—critical for solar encapsulation and specialty adhesives.
- Pure Resin, No Additives: No slip agents or antiblock additives; guarantees maximum transparency, zero haze, and no contamination risk in sensitive applications.
- Ultra-Low Gel Level: Strict gel and fisheye control deliver defect-free films for photovoltaic modules, maximizing solar cell efficiency and module lifespan.
- Outstanding Flexibility & Elongation: 850–950% elongation at break accommodates thermal cycling and mechanical stress in solar modules and cables.
- Precise Melt Flow (MFI 25): Optimized for efficient extrusion of encapsulation films and controlled HMA formulation, ensuring uniform adhesive application and film thickness.
- Excellent Adhesion Performance: Reliable bonding to glass, silicon cells, back-sheets, and diverse substrates—preventing delamination in solar and industrial assemblies.
- Consistent Batch Quality: Uniform VA and MI distribution for reliable, high-volume manufacturing with minimal process adjustment.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, ISO 13022, IEC 61215/61730, ISO 9001, and ISO 14001; certificates available on request.
Applications
Photovoltaic (Solar) Encapsulation Films:
EP28025 sets the benchmark for solar module encapsulation. Its 28% VA, ultra-low gel, and pure resin guarantee haze-free, transparent films that maximize light transmission and module efficiency. High elongation absorbs thermal stress and prevents cracking or delamination during 25+ years of solar module operation.Hot Melt Adhesive (HMA) Base Resin:
EP28025 is the preferred base for HMA formulations, offering high polarity for strong substrate adhesion and precise MFI for controlled flow. Used in lamination adhesives, flexible packaging, industrial assembly, and footwear adhesives, it delivers durable bonds and flexible performance.Wire & Cable Compound:
Used in cable insulation, semi-conductive jackets, and specialty cable compounds, EP28025’s flexibility, low-temperature toughness, and strong adhesion deliver bendable, impact-resistant cables for electrical, automotive, and specialty applications.Specialty Coating, Lamination & Industrial Applications:
Ideal for thermal lamination films, extrusion coatings, and custom compounding where optical clarity, flexibility, and adhesion are paramount.Key Application Highlights:
- Photovoltaic solar encapsulation films (core)
- Hot melt adhesive base resin (HMA)
- Wire & cable insulation, semi-conductive jackets
- Thermal lamination, extrusion coating, specialty compounds
LG Chem EVA ES28005
LG Chem EVA ES28005 is a premium, foam-specific ethylene-vinyl acetate (EVA) copolymer engineered for foam shoe soles, comfort cushioning, and specialty foam products. With 28% vinyl acetate, ultra-low MFI 5 g/10 min, density 0.951 g/cm³, 800% elongation, and Shore A 79, ES28005 delivers exceptional softness, precise foam density control, and outstanding mechanical strength. Manufactured by LG Chem (South Korea) with uniform VA/MI and strict contaminant control, ES28005 is the trusted solution for India’s top footwear, foam, and comfort product manufacturers seeking batch-to-batch consistency and premium foam performance.
Functional Features & Technical Authority
- Ultra-Low MFI (5): Enables slow-flow foam compounding, allowing precise density control for custom softness and resilience in footwear and cushioning.
- 28% VA Content: High vinyl acetate ensures ultra-soft, flexible foam with superior comfort, far exceeding lower-VA alternatives.
- Uniform VA/MI & Contaminant Control: Guarantees consistent foam characteristics, defect-free cell structure, and reliable mechanical properties across every batch.
- 800% Elongation & Robust Strength: Delivers excellent elasticity, shock absorption, and comfort—critical for high-performance footwear and protective padding.
- Excellent Additive Acceptance: Easily blends with crosslinking/blowing agents, enabling wide foam density range (0.10–0.50 g/cm³) and tailored mechanical/thermal properties.
- Good Low-Temperature Flexibility: Maintains softness and resilience in cold storage, winter, and demanding environments.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350 and ASTM standards; documentation available from LG Chem and authorized Indian distributors.
Applications
Foam Shoe Soles & Footwear (Primary):
ES28005 is engineered for foam shoe outsoles, midsoles, insoles, and comfort footwear. Its ultra-low MFI and 28% VA enable precise control of foam softness, density, and rebound—delivering superior comfort, shock absorption, and fatigue reduction for athletic, casual, and premium footwear.General Cushioning & Protective Padding:
Ideal for cushioning pads, impact-absorbing materials, seating pads, mattress underlays, and comfort textiles. 800% elongation and Shore A 79 ensure effective impact absorption and long-term comfort.Specialty Foam & Industrial:
Used in foam sheets, blocks, laminates, and sports equipment padding. Uniform VA/MI and contaminant control guarantee consistent, defect-free foam for demanding industrial and consumer applications.Key Application Bullets:
- Foam shoe outsoles, midsoles, insoles
- Comfort cushioning, impact-absorbing pads
- Mattress underlays, seating pads, comfort textiles
- Foam laminates, sheets, blocks
- Sports equipment and protective foam
Lotte Chemical EVA VA600
Lotte Chemical EVA VA600 is a premium, autoclave-process ethylene-vinyl acetate (EVA) copolymer engineered for hot melt adhesive (HMA) formulations, packaging, assembly, and specialty bonding. With 28% vinyl acetate, MFI 6.0 g/10 min, density 0.950 g/cm³, melting temperature 71°C, Vicat 42°C, Shore D 26, and a built-in antioxidant additive, VA600 delivers excellent adhesion, reliable processability, and extended shelf life for diverse hot melt bonding applications. Manufactured via ExxonMobil Chemical's autoclave process with strict contaminant control and uniform VA/MI, VA600 is the trusted choice for India’s leading HMA, packaging, and adhesive manufacturers.
Functional Features & Technical Authority
- 28%-VA-Adhesive: High polarity delivers strong adhesion to paper, cardboard, plastic, leather, fabric, and metal—no tie-layer needed.
- 6-MFI-Balanced: Optimal melt index ensures efficient HMA extrusion, stick production, and cartridge filling.
- Antioxidant-Built: Built-in antioxidant additive protects against oxidative degradation, extending shelf life and ensuring stable performance.
- Processable-Excellent: Superior flow and compatibility with tackifying resins, waxes, and additives for robust HMA formulations.
- Autoclave-Made: Manufactured via ExxonMobil’s autoclave process for consistent, premium HMA resin quality.
- Uniform VA/MI: Guarantees batch-to-batch consistency and reliable adhesive properties.
- Strict Contaminant Control: Low gel level for defect-free, clean adhesive compounds.
- Regulatory Compliance: Meets FDA 21 CFR 177.1350, ASTM D1248/D1706, D638, D1505, D2240, D1238, D1525; non-hazardous, quality assured.
Applications
Hot Melt Adhesive Formulations (Primary):
VA600 is optimized for HMA glue sticks, cartridge adhesives, packaging adhesives (carton sealing, edge banding, lamination), and assembly adhesives for footwear, furniture, and product assembly. Its 28% VA and balanced MFI 6.0 provide excellent wetting, strong bonds, and reliable flow in both manual and automated systems. The antioxidant package ensures adhesives remain stable and effective during extended storage and use.Composite & Lamination Adhesives:
Ideal for composite bonding, film lamination, and thermal lamination in multi-layer packaging or industrial assembly. VA600’s processability and adhesion properties enable robust, defect-free laminates.Specialty Adhesive Applications:
Supports custom HMA formulations, flexible packaging adhesives, and industrial assembly where stability, shelf life, and consistent performance are critical.Key Application Bullets:
- HMA glue sticks, cartridges
- Packaging adhesives, carton sealing, edge banding
- Assembly adhesives for footwear, furniture, products
- Composite bonding, film/thermal lamination
- Flexible packaging, specialty bonding
Lotte Chemical EVA VA800
Lotte Chemical EVA VA800 is a premium, autoclave-process ethylene-vinyl acetate (EVA) copolymer engineered for fast-extrusion hot melt adhesive (HMA) formulations, automotive, and specialty bonding. With 28% vinyl acetate, ultra-high MFI 20 g/10 min, density 0.950 g/cm³, melting temperature 69°C, Vicat <40°C, Shore D 25, and a dual-additive package (antioxidant + free flow agent), VA800 delivers exceptional adhesion, ultra-fast processability, and reliable low-temperature sealability for high-speed adhesive production. Manufactured via ExxonMobil Chemical's autoclave process with strict contaminant control and uniform VA/MI, VA800 is trusted by India’s top HMA, packaging, and automotive adhesive manufacturers.
Functional Features & Technical Authority
- 28%-VA-Adhesive: High polarity ensures strong adhesion to paper, cardboard, plastic, leather, fabric, and metal—no tie-layer needed.
- 20-MFI-Ultra: Ultra-high melt index enables extrusion 3–4x faster than standard HMA EVA, ideal for rapid stick and cartridge production.
- Flow-Agent: Built-in free flow agent guarantees smooth, uninterrupted extrusion at maximum speed, reducing downtime and pressure.
- Antioxidant-Protected: Antioxidant additive provides thermal stability, preventing oxidative degradation and extending shelf life.
- Autoclave-Premium: ExxonMobil autoclave process ensures consistent, premium quality and batch-to-batch reliability.
- Uniform VA/MI: Delivers consistent adhesive performance and quality across high-speed production.
- Strict Contaminant Control: Low gel level for defect-free, clean adhesive compounds even at rapid throughput.
- Regulatory Compliance: Conforms to FDA 21 CFR 177.1350, ASTM D1238/D1505/D2240/D1525, ISO 9001/14001/TS16949, and automotive standards.
Applications
Lotte EVA VA800 is optimized for fast-extrusion hot melt adhesive sticks, rapid cartridge adhesives, high-speed packaging adhesives (carton sealing, edge banding, lamination), rapid assembly adhesives, and automotive mat coating. Its 28% VA and ultra-high MFI 20 enable rapid, efficient production with strong, reliable bonds in both manual and automated systems. The free flow agent and antioxidant package ensure adhesives remain stable and effective during extended storage and high-speed use.Automotive & Coating Applications:
Perfect for automotive mat coating, high-end automotive adhesives, and specialty coating/lamination where fast processing and strong adhesion are critical.Specialty & Industrial Applications:
Custom fast-extrusion HMA formulations, flexible packaging adhesives, industrial assembly, and rapid lamination in high-speed manufacturing environments.Key Application Bullets:
- Rapid HMA sticks, cartridges
- Fast packaging, carton sealing, edge banding
- Automotive mat coating, high-end adhesives
- Assembly adhesives (footwear, furniture)
- Specialty coating, flexible packaging, industrial assembly
Lotte EVA LVS430
Lotte LVS430 is a premium 18% ethylene vinyl acetate (EVA) copolymer resin engineered by Lotte Chemical Corporation (South Korea), designed for high-performance foam, footwear, injection, and sheet molding applications. Produced via advanced high-pressure tubular polymerization, LVS430 offers unmatched foaming, mechanical strength, and processing consistency.
LVS430 is manufactured with tight control over molecular weight and vinyl acetate distribution, resulting in predictable processing and minimal batch variance (<2%). Physical form: white/natural pellets, 25 kg bags. Contains thermal stabilizers (300 ppm typical), no slip/anti-block, allowing custom additive integration. Fully compliant with ISO 9001:2015, RoHS, REACH, and ASTM standards.
Processing Guidelines
- Foam Molding: 1–3% blowing agent (azodicarbonamide or CO₂); mold at 160–180°C; density 40–150 kg/m³
- Injection/Sheet Molding: Barrel 150–180°C; MFI 2.0 ensures smooth cavity fill, minimal defects
- Extrusion: Tubes, strips, profiles; process at 150–180°C; avoid >190°C
- Best Practices: Keep material dry, avoid excessive residence time, regular purging
Performance Advantages
- Foaming: Uniform expansion, fine cell structure, minimal voids—critical for comfort and durability
- Mechanical: High tensile strength (260 kgf/cm²), elongation (~750%), 92 Shore A hardness
- Temperature: Low melting point (86°C) reduces energy use, shortens cycle times
- Chemical/Environmental: Resistant to oxidation, UV, ozone, common chemicals; flexible to -40°C
Applications
Foam Shoes & Midsoles (60% Market Share)
- Compression/injection molded EVA soles, midsoles, slippers, sandals, orthopedic insoles
- Delivers lightweight, resilient, and comfortable foam with uniform cell structure
- Used by leading Indian footwear brands and contract converters
Foam Sheets & Cushioning (20% Market Share)
- Sports/yoga mats, protective packaging, equipment padding, insulation, anti-fatigue mats
- Enables precise density control, excellent resilience, and long-term durability
Injection & Sheet Molding (15% Market Share)
- Flexible connectors, grips, appliance covers, vibration dampers, soft enclosures, gaskets
- Supports complex, high-precision geometries and clean melt behavior
Hot-Melt Adhesives & Compounds (3% Market Share)
- Base resin for hot-melt adhesives, custom EVA blends, color/formulation masterbatches
- No slip/antiblock additives for maximum compounding flexibility
Wire & Cable Coating (2% Market Share)
- Cable jacketing, insulation layers, flexible control cables for industrial/cold-climate use
- Maintains flexibility down to -40°C and resists oxidation/UV/ozone
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