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Lotte EVA LVS430
Processing Guidelines
- Foam Molding: 1–3% blowing agent (azodicarbonamide or CO₂); mold at 160–180°C; density 40–150 kg/m³
- Injection/Sheet Molding: Barrel 150–180°C; MFI 2.0 ensures smooth cavity fill, minimal defects
- Extrusion: Tubes, strips, profiles; process at 150–180°C; avoid >190°C
- Best Practices: Keep material dry, avoid excessive residence time, regular purging
Performance Advantages
- Foaming: Uniform expansion, fine cell structure, minimal voids—critical for comfort and durability
- Mechanical: High tensile strength (260 kgf/cm²), elongation (~750%), 92 Shore A hardness
- Temperature: Low melting point (86°C) reduces energy use, shortens cycle times
- Chemical/Environmental: Resistant to oxidation, UV, ozone, common chemicals; flexible to -40°C
Applications
Foam Shoes & Midsoles (60% Market Share)
- Compression/injection molded EVA soles, midsoles, slippers, sandals, orthopedic insoles
- Delivers lightweight, resilient, and comfortable foam with uniform cell structure
- Used by leading Indian footwear brands and contract converters
Foam Sheets & Cushioning (20% Market Share)
- Sports/yoga mats, protective packaging, equipment padding, insulation, anti-fatigue mats
- Enables precise density control, excellent resilience, and long-term durability
Injection & Sheet Molding (15% Market Share)
- Flexible connectors, grips, appliance covers, vibration dampers, soft enclosures, gaskets
- Supports complex, high-precision geometries and clean melt behavior
Hot-Melt Adhesives & Compounds (3% Market Share)
- Base resin for hot-melt adhesives, custom EVA blends, color/formulation masterbatches
- No slip/antiblock additives for maximum compounding flexibility
Wire & Cable Coating (2% Market Share)
- Cable jacketing, insulation layers, flexible control cables for industrial/cold-climate use
- Maintains flexibility down to -40°C and resists oxidation/UV/ozone
Lotte EVA LVS520
Functional Features & Technical Authority
- High VA Content (22% VA): Delivers exceptional softness, elasticity, and comfort-outperforming standard 18–19% foam EVAs for premium feel and flexibility.
- Optimized MFI (3.0): Supports controlled foam mixing, uniform additive dispersal, and easy flow in injection and sheet molding equipment, reducing defects and boosting productivity.
- Fine-Cell Foamability: Proprietary process ensures fine, uniform cell structure for lightweight, soft, and resilient foam products.
- Low-Temperature Processing: Melt temperature of 79 °C and Vicat 53 °C allow for energy-efficient, thermally gentle processing-preserving material integrity and additive performance.
- Soft Yet Durable: Shore A 78 and 750% elongation provide a cushioned feel with robust mechanical support, resisting cracking and fatigue over repeated use.
- Excellent Mechanical Strength: Maintains tensile strength (200 kg/cm²) and flexibility even after crosslinking and foaming, ensuring long-term durability in footwear and cushioning.
- Versatile Processing: Readily processable in kneading, milling, injection, and sheet molding setups-compatible with standard equipment and a wide range of foam formulations.
- Consistent Quality: Lotte Chemical’s global pedigree ensures batch-to-batch reliability, traceability, and regulatory compliance.
Applications
Foam Shoe Soles & Footwear Components:
LVS520 is the benchmark for soft, comfortable EVA foam shoe soles, insoles, and footbeds-delivering superior cushioning, flexibility, and impact absorption for casual, comfort, and recreational footwear. Its high VA content ensures a plush, premium feel while maintaining structural support.Injection Molding & Sheet Molding:
Ideal for injection-molded EVA parts (grips, handles, decorative elements) and sheet-molded foam products (custom foam sheets, thermoformed pads, blocks). LVS520’s MFI 3.0 allows for smooth flow and easy coloring, supporting complex shapes and detailed parts.Cushion Products & Protective Padding:
Perfect for sports equipment padding, industrial cushioning, protective packaging, mats, and playground surfaces. Fine-cell foam structure and high elongation enable effective impact absorption and comfort.General EVA Foam & Industrial Compounds:
Adaptable for custom foam formulations, general foam sheets, blocks, and as a modifier resin to boost softness and flexibility in blends for technical and consumer applications.Key Application Highlights:
- EVA foam shoe soles, insoles, footbeds, sandals, slippers
- Injection-molded EVA parts and foam sheets
- Cushion pads, sports/protective padding, comfort layers
- Custom foam blocks, industrial compounds, modifier resin
Lotte EVA VS430
Functional Features & Specs - Why VS430 Sets the Standard
- 19%-VA-Foam: 19 wt% VA delivers extra softness and elasticity vs. standard 18% grades-preferred for high-comfort footwear and resilient foam wheels.
- 2.5-MFR-Versatile: Melt flow rate of 2.5 g/10 min (190°C/2.16 kg, ASTM D1238) enables easy processing across foam molding, injection, and compounding.
- Autoclave-Engineered: Produced by advanced autoclave process for uniform bead foaming and reliable mechanical performance batch-to-batch.
- Soft-Tough-Balance: Tensile ≈ 19.1 MPa, elongation ≈ 740%, Shore D 34-delivers the ideal mix of comfort, flexibility, and durability for Indian market needs.
- Multi-Industry: Proven in shoe soles, cross-linked foam buggy wheels, injection parts, hot-melt adhesives, hoses, and cable base resins.
- Density: 0.939 g/cm³ (ASTM D1505)-lightweight yet robust for demanding applications.
- Thermal Profile: Melting temp 84°C, Vicat softening 61°C-well-suited for all standard EVA foam and injection processes.
Applications - Where VS430 Excels
Shoe Soles & Footwear Foam
- Regions: Delhi-NCR, Gujarat, Tamil Nadu, Maharashtra
- Uses: Soles, midsoles, slippers, sandals, cross-linked EVA footbeds
- Why: 19% VA = softer, more elastic foam vs 18% grades; MFR 2.5 for easy molding; 19 MPa tensile, 740% elongation for comfort + durability
Cross-Linked Foam & Foam Wheels
- Uses: Buggy/stroller wheels, trolley wheels, cross-linked EVA blocks
- Why: High VA and elongation for resilience; bead foaming for closed-cell, firm-yet-flexible wheels
Injection Molded Soft Parts
- Uses: Grips, handles, soft-touch molded components
- Why: MFR 2.5 for smooth injection; Shore D 34 for robust softness; reliable in varied climates
Hot-Melt Adhesives & Coatings
- Uses: EVA hot-melt adhesives, sealable coatings
- Why: 19% VA for tackifier compatibility; mechanical strength for demanding bonds
Flexible Hoses & Cable Base Resin
- Uses: Flexible hoses, inner semiconductive cable compounds
- Why: Toughness and flexibility for bending, impact, and vibration; aids filler dispersion
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