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DuPont EVA Elvax 40L-03
What Is DuPont EVA Elvax 40L-03?
DuPont Elvax 40L-03 is a specialty ethylene-vinyl acetate copolymer resin engineered for the demanding needs of wire & cable jacketing, strippable semiconductive shields, and industrial sealant compounds. With a high vinyl acetate (≈40%) content, high molecular weight, and BHT antioxidant stabilization, Elvax 40L-03 delivers exceptional flexibility, toughness, and thermal stability. Its low gel content and consistent pellet quality make it ideal for smooth, defect-free cable jackets and critical compounding applications.Functional Features & Technical Detail
- High VA Content: Provides superior polarity, adhesion, and flexibility for tough cable and elastomeric applications.
- High Molecular Weight: Ensures mechanical strength, stress-crack resistance, and durability at elevated temperatures.
- Low Gel Content: Guarantees smooth extrusion, reduced surface defects, and reliable electrical insulation.
- BHT Antioxidant: Enhances thermal stability for demanding cable and automotive environments.
- Consistent Pellet Quality: Optimized for high-speed compounding, extrusion, and blending with fillers or additives.
Applications
Elvax 40L-03 is trusted by Indian and global manufacturers for:- Wire & Cable Jacketing: Used for automotive ignition cables, low-smoke power cables, and flexible jacketing where toughness and flex crack resistance are vital.
- Semiconductive Shields: Enables controlled adhesion and easy strippability in cable shield compounds.
- Sealants & Flexible Compounds: Blends into elastomeric sealants, adhesives, and molded parts demanding impact resistance and flexibility.
DuPont EVA Elvax 40W
Functional & Technical Features
- Ultra-Flexible: Maximum elasticity for comfort and durability in adhesives and foams.
- Rapid-Processable: Fast melting and high flow for high-speed production cycles.
- Adhesion-Optimized: Superior bonding to a wide range of substrates, including paper, plastics, and metals.
- Food-Contact Ready: Pre-certified for FDA and EU food contact applications.
- Consistent-Quality: DuPont manufacturing ensures batch-to-batch reliability and traceability.
- Tackifier-Compatible: Blends seamlessly with all standard tackifiers and waxes.
- Thermal-Stable: Maintains mechanical integrity across a wide temperature range.
Applications
Dupont EVA Elvax 40W is the preferred choice for:
- Hot-Melt Adhesive Formulations: Primary base resin for packaging, bookbinding, edge banding, and food-contact adhesives—delivers fast set, flexibility, and strong bonds.
- Foam & Cushioning: Used in shoe insoles, sports mats, orthotic cushioning, and protective foams for ultra-soft, long-lasting comfort.
- Wire & Cable Jacketing: Ensures flexibility and cold-resistance in cable insulation and jacketing compounds.
- Packaging & Bookbinding: Low melting point and high elongation deliver the fastest bonding cycles and flexible seals for cartons, books, and specialty packaging.
- Specialty Applications: Solar PV encapsulation, textile lamination, automotive interiors, and more where flexibility and processability are critical.
Key Application Benefits:
- Enables rapid, energy-efficient adhesive and foam production.
- Maintains flexibility and adhesion in cold and high-heat environments.
- Supports high-speed, continuous manufacturing with minimal downtime.
Dupont EVA Elvax 460
Polymer Structure & Key Properties
- Polymer Type: Ethylene‑vinyl acetate copolymer (EVA)
- Vinyl Acetate (VA): 18% by weight
- Melt Index: 2.5 g/10 min (190 °C/2.16 kg)
- Density: 0.941 g/cm³
- Melting Point: ~88 °C
- Vicat Softening Point: ~64 °C
- Hardness: ~90 Shore A / 39 Shore D
- Brittleness Temperature: ≤ -100 °C
- Stabilizer: BHT antioxidant
Functional Performance
- Toughness: High tensile and impact strength
- Flexibility: Maintains softness at subzero temperatures
- Sealability: Low seal initiation temperature, strong hot-tack for films
- Adhesion: Works as a tie-layer in coextruded films
- Compounding: Enables hot-melt adhesives, wax blends, cable compounds
Applications & Hierarchy
Industrial & Packaging Films
- Blown/cast films for flexible packaging
- Coextruded barrier films (tie-layer in PE/PA/EVOH)
- Heat-sealable inner layers, shrink/stretch films
- Major clusters: Gujarat, Maharashtra, West Bengal, Tamil Nadu, Delhi NCR
Molding & Profiles
- Injection molded parts, grips, soft components
- Extruded profiles, strips, footwear blends
- Major clusters: Tamil Nadu, Maharashtra, Haryana
Adhesives, Sealants & Wax Blends
- Hot-melt adhesives (packaging, bookbinding)
- Heat-sealable coatings for paper, foil, films
- Wax blends for improved toughness, flexibility
- Clusters: Gujarat, Maharashtra, UP, West Bengal
Compounding & Modification
- Wire & cable compounds (impact/flex modification)
- EVA/PE blends for plastics
- Automotive, toys, athletic goods
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